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IAC Assessment: TT0205
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IAC Assessment: TT0205
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IAC Center Tennessee Technological University
Assessment Year 2018
Principal Product engines
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales >$500,000,000
# of Employees 2,000
Plant Area (Sq.Ft.) 1,130,000
Annual Production 1,000,000 Units
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $6,004,079 165,117,994 kWh $0.04
Electricity Demand $3,349,574 621,158 kW-months/year $5.39
Natural Gas $525,576 110,121 MMBtu $4.77
TOTAL ENERGY COSTS $10,339,750
RECOMMENDED SAVINGS* $855,318 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $376,439
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal
$ kWh $ kW-months/year $ Tgal
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$376,439
Cost:
$20
$312,927 8,596,894 $63,512 11,777 - - $312,927
8,596,894
kWh
$63,512
11,777
kW-months/year
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$376,439
Cost:
$1,600
$312,927 8,596,894 $63,512 11,777 - - $312,927
8,596,894
kWh
$63,512
11,777
kW-months/year
-
-
Tgal
03: 3.4155 METER WASTE WATER Savings:
$30,463
Cost:
$1,000
- - - - $30,463 5,166 -
-
kWh
-
-
kW-months/year
$30,463
5,166
Tgal
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$28,188
Cost:
$132,000
- - $28,188 5,228 - - -
-
kWh
$28,188
5,228
kW-months/year
-
-
Tgal
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$19,941
Cost:
$160
$19,941 547,836 - - - - $19,941
547,836
kWh
-
-
kW-months/year
-
-
Tgal
06: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$9,911
Cost:
$10,800
$8,164 226,800 $1,747 324 - - $8,164
226,800
kWh
$1,747
324
kW-months/year
-
-
Tgal
07: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$8,761
Cost:
$8,362
$3,053 83,880 $5,708 1,059 - - $3,053
83,880
kWh
$5,708
1,059
kW-months/year
-
-
Tgal
08: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$5,176
Cost:
$6,900
$4,264 118,440 $912 169 - - $4,264
118,440
kWh
$912
169
kW-months/year
-
-
Tgal
TOTAL RECOMMENDED Savings:
$855,318
Cost:
$160,842
$661,276 18,170,744 $163,579 30,334 $30,463 5,166 $661,276
18,170,744
kWh
$163,579
30,334
kW-months/year
$30,463
5,166
Tgal
TOTAL IMPLEMENTED Savings:
$376,439
Cost:
$20
$312,927 8,596,894 $63,512 11,777 - - $312,927
8,596,894
kWh
$63,512
11,777
kW-months/year
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal
Electricity Usage Electricity Demand Water Disposal Electricity Usage Electricity Demand Water Disposal