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IAC Assessment: TT0216
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IAC Assessment: TT0216
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IAC Center Tennessee Technological University
Assessment Year 2019
Principal Product Airbag Modules and Textiles
NAICS 336360 - Motor Vehicle Seating and Interior Trim Manufacturing
SIC 2295 - Coated Fabrics, Not Rubberized
Sales $100,000,000-$500,000,000
# of Employees 150
Plant Area (Sq.Ft.) 280,000
Annual Production 25,158,054 Units
Production Hrs. Annual 8,400
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $838,532 15,568,725 kWh $0.05
Electricity Demand $434,208 30,578 kW-months/year $14.20
Electricity Fees $34,907 - $ -
Natural Gas $216,573 26,686 MMBtu $8.12
TOTAL ENERGY COSTS $1,656,901
RECOMMENDED SAVINGS* $44,366 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,915
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$21,451
Cost:
$2,000
- - - - - - - - $21,451 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$21,451
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,507
Cost:
$20,000
- - - - $14,507 - - - - - -
-
kWh
-
-
kW-months/year
$14,507
-
$
-
-
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,494
Cost:
$3,750
$3,267 60,653 $1,227 86 - - - - - - $3,267
60,653
kWh
$1,227
86
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,254
Cost:
$1,710
- - - - - - $1,254 155 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,254
155
MMBtu
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,220
Cost:
$20
$896 16,644 $324 23 - - - - - - $896
16,644
kWh
$324
23
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,054
Cost:
$3,559
$1,054 19,561 - - - - - - - - $1,054
19,561
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$386
Cost:
$1,530
$284 5,273 $102 7 - - - - - - $284
5,273
kWh
$102
7
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$44,366
Cost:
$32,569
$5,501 102,131 $1,653 116 $14,507 - $1,254 155 $21,451 - $5,501
102,131
kWh
$1,653
116
kW-months/year
$14,507
-
$
$1,254
155
MMBtu
$21,451
-
$
TOTAL IMPLEMENTED Savings:
$22,915
Cost:
$30,569
$5,501 102,131 $1,653 116 $14,507 - $1,254 155 - - $5,501
102,131
kWh
$1,653
116
kW-months/year
$14,507
-
$
$1,254
155
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material