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IAC Assessment: TT0230
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IAC Assessment: TT0230
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Tennessee Technological University
Assessment Year 2019
Principal Product Moist and Dry Snuff
NAICS 312230 - Tobacco Manufacturing
SIC 2131 - Chewing And Smoking Tobacco
Sales $100,000,000-$500,000,000
# of Employees 153
Plant Area (Sq.Ft.) 843,581
Annual Production 35,765,716 Units
Production Hrs. Annual 4,160
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $859,271 14,547,840 kWh $0.06
Electricity Demand $342,844 37,335 kW-months/year $9.18
Natural Gas $298,525 40,116 MMBtu $7.44
TOTAL ENERGY COSTS $1,576,760
RECOMMENDED SAVINGS* $78,039 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,623
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$37,500
Cost:
-
- - - - - - $37,500 1,500,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$37,500
1,500,000
lb
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$13,000
Cost:
$6,000
- - - - $13,000 1,747 - - -
-
kWh
-
-
kW-months/year
$13,000
1,747
MMBtu
-
-
lb
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,935
Cost:
$39,040
$8,935 151,190 - - - - - - $8,935
151,190
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$6,630
Cost:
$30,000
- - - - $6,630 891 - - -
-
kWh
-
-
kW-months/year
$6,630
891
MMBtu
-
-
lb
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,238
Cost:
$3,200
$5,187 87,770 $1,051 115 - - - - $5,187
87,770
kWh
$1,051
115
kW-months/year
-
-
MMBtu
-
-
lb
06: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$2,786
Cost:
$10,000
- - - - $2,786 374 - - -
-
kWh
-
-
kW-months/year
$2,786
374
MMBtu
-
-
lb
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,661
Cost:
$1,618
$2,661 44,492 - - - - - - $2,661
44,492
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$289
Cost:
$20
$289 4,892 - - - - - - $289
4,892
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$78,039
Cost:
$89,878
$17,072 288,344 $1,051 115 $22,416 3,013 $37,500 1,500,000 $17,072
288,344
kWh
$1,051
115
kW-months/year
$22,416
3,013
MMBtu
$37,500
1,500,000
lb
TOTAL IMPLEMENTED Savings:
$55,623
Cost:
$43,878
$17,072 288,344 $1,051 115 - - $37,500 1,500,000 $17,072
288,344
kWh
$1,051
115
kW-months/year
-
-
MMBtu
$37,500
1,500,000
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)