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IAC Assessment: TT0232
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IAC Assessment: TT0232
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IAC Center Tennessee Technological University
Assessment Year 2019
Principal Product BOPP film
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 475,142
Annual Production 108,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,418,895 68,791,081 kWh $0.04
Electricity Demand $1,331,717 116,412 kW-months/year $11.44
Natural Gas $1,311,055 243,895 MMBtu $5.38
TOTAL ENERGY COSTS $5,215,727
RECOMMENDED SAVINGS* $81,213 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,260
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$38,442
Cost:
$48,190
$22,135 629,551 - - - - - - $10,179 - $6,128 - $22,135
629,551
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$10,179
-
$
$6,128
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$22,260
Cost:
$107,529
- - - - $22,260 - - - - - - - -
-
kWh
-
-
kW-months/year
$22,260
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$9,856
Cost:
$40
$9,856 280,320 - - - - - - - - - - $9,856
280,320
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,941
Cost:
$22,500
$5,941 168,063 - - - - - - - - - - $5,941
168,063
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,375
Cost:
$3,375
$2,339 66,549 $1,036 91 - - - - - - - - $2,339
66,549
kWh
$1,036
91
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,339
Cost:
$1,060
- - - - - - $1,339 249 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,339
249
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$81,213
Cost:
$182,694
$40,271 1,144,483 $1,036 91 $22,260 - $1,339 249 $10,179 - $6,128 - $40,271
1,144,483
kWh
$1,036
91
kW-months/year
$22,260
-
$
$1,339
249
MMBtu
$10,179
-
$
$6,128
-
$
TOTAL IMPLEMENTED Savings:
$22,260
Cost:
$107,529
- - - - $22,260 - - - - - - - -
-
kWh
-
-
kW-months/year
$22,260
-
$
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes