Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Tennessee Technological University |
|---|---|
| Assessment Year | 2020 |
| Principal Product | Iron Castings |
| NAICS | 331511 - Iron Foundries |
| SIC | 3321 - Gray And Ductile Iron Foundries |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 1,000 |
| Plant Area (Sq.Ft.) | 560,000 |
| Annual Production | 700,000 Tons |
| Production Hrs. Annual | 6,000 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $12,906,073 | 178,643,870 | kWh | $0.07 |
| Electricity Demand | $6,381,360 | 338,190 | kW-months/year | $18.87 |
| Natural Gas | $1,715,387 | 422,781 | MMBtu | $4.06 |
| Other Energy | $25,411,363 | 1,149,208 | MMBtu | $22.11 |
| TOTAL ENERGY COSTS | $46,535,368 | |||
| RECOMMENDED SAVINGS* | $3,482,377 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $1,506,717 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Other Energy | Electricity Usage | Electricity Demand | Electricity Fees | Other Energy | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $1,809,194 Cost: $245,104 |
- | - | - | - | - | - | $1,809,194 | 81,826 |
- - kWh |
- - kW-months/year |
- - $ |
$1,809,194 81,826 MMBtu |
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| 02: 2.7273 INSTALL DESICCANT HUMIDITY CONTROL SYSTEM |
Savings: $955,149 Cost: $750,000 |
$(-30,246) | (-418,692) | $(-15,889) | (-842) | - | - | $1,001,284 | 45,282 |
$(-30,246) (-418,692) kWh |
$(-15,889) (-842) kW-months/year |
- - $ |
$1,001,284 45,282 MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT |
Savings: $492,629 Cost: $66,000 |
$323,582 | 4,479,263 | $169,047 | 8,959 | - | - | - | - |
$323,582 4,479,263 kWh |
$169,047 8,959 kW-months/year |
- - $ |
- - MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $86,933 Cost: $48,800 |
$86,933 | 1,203,391 | - | - | - | - | - | - |
$86,933 1,203,391 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $65,738 Cost: $130,000 |
$64,606 | 894,324 | $1,132 | 60 | - | - | - | - |
$64,606 894,324 kWh |
$1,132 60 kW-months/year |
- - $ |
- - MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $58,939 Cost: $31,200 |
$57,396 | 794,963 | $1,543 | 82 | - | - | - | - |
$57,396 794,963 kWh |
$1,543 82 kW-months/year |
- - $ |
- - MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $8,067 Cost: $33,750 |
$6,828 | 94,522 | $1,239 | 66 | - | - | - | - |
$6,828 94,522 kWh |
$1,239 66 kW-months/year |
- - $ |
- - MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $5,728 Cost: $12,000 |
- | - | - | - | $5,728 | - | - | - |
- - kWh |
- - kW-months/year |
$5,728 - $ |
- - MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $3,482,377 Cost: $1,316,854 |
$509,099 | 7,047,771 | $157,072 | 8,324 | $5,728 | - | $2,810,478 | 127,108 | $509,099 7,047,771 kWh |
$157,072 8,324 kW-months/year |
$5,728 - $ |
$2,810,478 127,108 MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $1,506,717 Cost: $847,200 |
$350,732 | 4,855,534 | $154,701 | 8,198 | - | - | $1,001,284 | 45,282 | $350,732 4,855,534 kWh |
$154,701 8,198 kW-months/year |
- - $ |
$1,001,284 45,282 MMBtu |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Other Energy | Electricity Usage | Electricity Demand | Electricity Fees | Other Energy | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||