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IAC Assessment: TT0274
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IAC Assessment: TT0274
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Tennessee Technological University
Assessment Year 2022
Principal Product Door hinges, Thresholds, Weatherstripping
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $50,000,000-$100,000,000
# of Employees 158
Plant Area (Sq.Ft.) 60,000
Annual Production 3,500 Units
Production Hrs. Annual 2,860
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $76,040 1,012,800 kWh $0.08
Electricity Demand $41,608 3,432 kW-months/year $12.12
Natural Gas $7,421 994 MMBtu $7.47
TOTAL ENERGY COSTS $126,690
RECOMMENDED SAVINGS* $17,626 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,109
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$5,185
Cost:
$9,150
$3,388 45,122 $(-85) (-7) $1,882 252 - - $3,388
45,122
kWh
$(-85)
(-7)
kW-months/year
$1,882
252
MMBtu
-
-
$
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,579
Cost:
$18,000
$3,655 48,662 $267 22 $657 88 - - $3,655
48,662
kWh
$267
22
kW-months/year
$657
88
MMBtu
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,258
Cost:
$2,000
$299 3,983 $61 5 - - $1,898 - $299
3,983
kWh
$61
5
kW-months/year
-
-
MMBtu
$1,898
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,530
Cost:
-
$1,530 20,371 - - - - - - $1,530
20,371
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,507
Cost:
$2,040
$(-1,616) (-21,522) $3,123 258 - - - - $(-1,616)
(-21,522)
kWh
$3,123
258
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$1,438
Cost:
$1,240
$1,438 19,256 - - - - - - $1,438
19,256
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,129
Cost:
$1,700
$1,129 15,030 - - - - - - $1,129
15,030
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$17,626
Cost:
$34,130
$9,823 130,902 $3,366 278 $2,539 340 $1,898 - $9,823
130,902
kWh
$3,366
278
kW-months/year
$2,539
340
MMBtu
$1,898
-
$
TOTAL IMPLEMENTED Savings:
$6,109
Cost:
$18,000
$5,185 69,033 $267 22 $657 88 - - $5,185
69,033
kWh
$267
22
kW-months/year
$657
88
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost