Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Tennessee Technological University |
|---|---|
| Assessment Year | 2022 |
| Principal Product | Doors |
| NAICS | 332321 - Metal Window and Door Manufacturing |
| SIC | 3442 - Metal Doors, Sash, And Trim |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 470 |
| Plant Area (Sq.Ft.) | 82,000 |
| Annual Production | 129,000 Units |
| Production Hrs. Annual | 6,240 |
| Location (State) | TN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $710,359 | 13,391,927 | kWh | $0.05 |
| Electricity Demand | $330,173 | 30,424 | kW-months/year | $10.85 |
| Natural Gas | $218,626 | 25,017 | MMBtu | $8.74 |
| LPG | $18,369 | 492 | MMBtu | $37.34 |
| TOTAL ENERGY COSTS | $1,315,261 | |||
| RECOMMENDED SAVINGS* | $170,729 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $122,851 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | LPG | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | LPG | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST |
Savings: $52,932 Cost: $4,800 |
- | - | - | - | - | - | - | - | $52,932 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
$52,932 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING |
Savings: $29,003 Cost: $9,880 |
$29,003 | 547,224 | - | - | - | - | - | - | - | - |
$29,003 547,224 kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $26,518 Cost: $6,720 |
$3,209 | 60,565 | - | - | $19,138 | 2,190 | - | - | $4,171 | - |
$3,209 60,565 kWh |
- - kW-months/year |
$19,138 2,190 MMBtu |
- - MMBtu |
$4,171 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $21,150 Cost: - |
$21,150 | 399,064 | - | - | - | - | - | - | - | - |
$21,150 399,064 kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT |
Savings: $19,766 Cost: - |
$(-1,577) | (-29,376) | - | - | - | - | $18,368 | 492 | $2,975 | - |
$(-1,577) (-29,376) kWh |
- - kW-months/year |
- - MMBtu |
$18,368 492 MMBtu |
$2,975 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS |
Savings: $14,562 Cost: $650 |
$9,773 | 184,396 | - | - | $4,789 | 548 | - | - | - | - |
$9,773 184,396 kWh |
- - kW-months/year |
$4,789 548 MMBtu |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $2,878 Cost: $5,100 |
$2,162 | 40,788 | $716 | 66 | - | - | - | - | - | - |
$2,162 40,788 kWh |
$716 66 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $2,072 Cost: $3,400 |
$1,488 | 28,081 | $584 | 54 | - | - | - | - | - | - |
$1,488 28,081 kWh |
$584 54 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME |
Savings: $1,550 Cost: - |
$1,550 | 29,250 | - | - | - | - | - | - | - | - |
$1,550 29,250 kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $298 Cost: $1,247 |
$211 | 3,978 | $87 | 8 | - | - | - | - | - | - |
$211 3,978 kWh |
$87 8 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $170,729 Cost: $31,797 |
$66,969 | 1,263,970 | $1,387 | 128 | $23,927 | 2,738 | $18,368 | 492 | $60,078 | - | $66,969 1,263,970 kWh |
$1,387 128 kW-months/year |
$23,927 2,738 MMBtu |
$18,368 492 MMBtu |
$60,078 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $122,851 Cost: $14,680 |
$48,576 | 916,912 | - | - | - | - | $18,368 | 492 | $55,907 | - | $48,576 916,912 kWh |
- - kW-months/year |
- - MMBtu |
$18,368 492 MMBtu |
$55,907 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | LPG | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | LPG | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||