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IAC Assessment: TT0289
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IAC Assessment: TT0289
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IAC Center Tennessee Technological University
Assessment Year 2023
Principal Product Plastic Caps
NAICS 325991 - Custom Compounding of Purchased Resins
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 135,000
Annual Production 3,800,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,324,125 26,866,000 kWh $0.05
Electricity Demand $466,382 72,478 kW-months/year $6.43
Natural Gas $23,566 2,623 MMBtu $8.98
TOTAL ENERGY COSTS $1,814,073
RECOMMENDED SAVINGS* $90,654 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $83,136
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,836
Cost:
$40
$2,406 48,793 $430 67 - - $2,406
48,793
kWh
$430
67
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,365
Cost:
$1,405
$5,281 107,111 $85 13 - - $5,281
107,111
kWh
$85
13
kW-months/year
-
-
MMBtu
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$5,799
Cost:
$2,000
$5,799 117,629 - - - - $5,799
117,629
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,798
Cost:
$13,000
- - - - $13,798 1,535 -
-
kWh
-
-
kW-months/year
$13,798
1,535
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,719
Cost:
$1,609
$1,101 22,338 $618 96 - - $1,101
22,338
kWh
$618
96
kW-months/year
-
-
MMBtu
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$61,137
Cost:
$119,000
$51,798 1,050,661 $9,340 1,451 - - $51,798
1,050,661
kWh
$9,340
1,451
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$90,654
Cost:
$137,054
$66,384 1,346,533 $10,473 1,627 $13,798 1,535 $66,384
1,346,533
kWh
$10,473
1,627
kW-months/year
$13,798
1,535
MMBtu
TOTAL IMPLEMENTED Savings:
$83,136
Cost:
$133,445
$59,484 1,206,565 $9,855 1,531 $13,798 1,535 $59,484
1,206,565
kWh
$9,855
1,531
kW-months/year
$13,798
1,535
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas