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IAC Assessment: TT0293
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IAC Assessment: TT0293
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Tennessee Technological University
Assessment Year 2023
Principal Product Dump Truck Beds
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3713 - Truck And Bus Bodies
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 200,000
Annual Production 500 Units
Production Hrs. Annual 2,080
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $167,806 2,312,143 kWh $0.07
Electricity Demand $104,381 7,809 kW-months/year $13.37
Natural Gas $167,016 15,576 MMBtu $10.72
LPG $9,672 285 MMBtu $33.94
TOTAL ENERGY COSTS $452,475
RECOMMENDED SAVINGS* $52,865 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,840
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Ancillary Material Cost Electricity Usage Electricity Demand LPG Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$20,707
Cost:
$1,500
$10,120 139,392 $10,587 792 - - - - $10,120
139,392
kWh
$10,587
792
kW-months/year
-
-
MMBtu
-
-
$
02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$10,120
Cost:
-
$(-1,892) (-26,060) - - $9,672 285 $2,340 - $(-1,892)
(-26,060)
kWh
-
-
kW-months/year
$9,672
285
MMBtu
$2,340
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$7,910
Cost:
$600
$7,910 108,953 - - - - - - $7,910
108,953
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,615
Cost:
$31,320
$6,615 91,118 - - - - - - $6,615
91,118
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$3,025
Cost:
$10,040
$3,025 41,677 - - - - - - $3,025
41,677
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,199
Cost:
-
$2,199 30,295 - - - - - - $2,199
30,295
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$923
Cost:
$1,600
$21 294 - - - - $902 - $21
294
kWh
-
-
kW-months/year
-
-
MMBtu
$902
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$736
Cost:
$170
$676 9,314 $60 4 - - - - $676
9,314
kWh
$60
4
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$630
Cost:
$2,000
$630 8,630 - - - - - - $630
8,630
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$52,865
Cost:
$47,230
$29,304 403,613 $10,647 796 $9,672 285 $3,242 - $29,304
403,613
kWh
$10,647
796
kW-months/year
$9,672
285
MMBtu
$3,242
-
$
TOTAL IMPLEMENTED Savings:
$49,840
Cost:
$37,190
$26,279 361,936 $10,647 796 $9,672 285 $3,242 - $26,279
361,936
kWh
$10,647
796
kW-months/year
$9,672
285
MMBtu
$3,242
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand LPG Ancillary Material Cost Electricity Usage Electricity Demand LPG Ancillary Material Cost