IAC logo
IAC Assessment: TT0316
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TT0316
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Tennessee Technological University
Assessment Year 2024
Principal Product Porcelain tile
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3253 - Ceramic Wall And Floor Tile
Sales $10,000,000-$50,000,000
# of Employees 178
Plant Area (Sq.Ft.) 926,000
Annual Production 3,650,000 Units
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,249,965 16,408,800 kWh $0.08
Electricity Demand $634,909 43,870 kW-months/year $14.47
Electricity Fees $(-297,376) - $ -
Natural Gas $834,616 259,600 MMBtu $3.22
TOTAL ENERGY COSTS $2,570,482
RECOMMENDED SAVINGS* $1,659,354 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$1,156,718
Cost:
$75,000
- - - - $1,156,718 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,156,718
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$259,778
Cost:
$1,375,785
$259,778 3,382,521 - - - - - - - - - - $259,778
3,382,521
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$147,843
Cost:
$200,000
- - - - $147,843 - - - - - - - -
-
kWh
-
-
kW-months/year
$147,843
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
04: 3.4155 METER WASTE WATER Savings:
$22,342
Cost:
$10,000
- - - - - - - - $22,342 1,715 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$22,342
1,715
Tgal
-
-
$
05: 2.7225 CLOSE OUTDOOR AIR DAMPERS DURING WARM-UP / COOL-DOWN PERIODS Savings:
$18,330
Cost:
$3,200
- - - - - - - - - - $18,330 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$18,330
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$17,400
Cost:
$10,380
$13,828 180,057 $3,572 247 - - - - - - - - $13,828
180,057
kWh
$3,572
247
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$11,283
Cost:
$30
- - - - - - $11,283 3,504 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,283
3,504
MMBtu
-
-
Tgal
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,806
Cost:
$12,000
$10,806 140,700 - - - - - - - - - - $10,806
140,700
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,504
Cost:
$60
$7,504 97,709 - - - - - - - - - - $7,504
97,709
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,587
Cost:
$1,500
- - - - - - $5,587 1,735 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,587
1,735
MMBtu
-
-
Tgal
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,763
Cost:
$1,345
$1,763 22,968 - - - - - - - - - - $1,763
22,968
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$1,659,354
Cost:
$1,689,300
$293,679 3,823,955 $3,572 247 $1,304,561 - $16,870 5,239 $22,342 1,715 $18,330 - $293,679
3,823,955
kWh
$3,572
247
kW-months/year
$1,304,561
-
$
$16,870
5,239
MMBtu
$22,342
1,715
Tgal
$18,330
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Primary Product