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IAC Assessment: UA0017
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IAC Assessment: UA0017
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IAC Center University of Alabama
Assessment Year 2008
Principal Product paper and pulp
NAICS 322130 - Paperboard Mills
SIC 2631 - Paperboard Mills
Sales $100,000,000-$500,000,000
# of Employees 490
Plant Area (Sq.Ft.) 400,000
Annual Production 425,000 Tons
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $7,000,000 130,000,000 kWh $0.05
Coal $1,916,810 1,168,000 MMBtu $1.64
Wood $1,168,000 5,840,000 MMBtu $0.20
TOTAL ENERGY COSTS $10,084,810
RECOMMENDED SAVINGS* $143,188 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $143,188
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$21,380
Cost:
-
$21,380 397,399 - - $21,380
397,399
kWh
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$59,923
Cost:
$1,050
$59,923 1,113,816 - - $59,923
1,113,816
kWh
-
-
MMBtu
03: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$33,016
Cost:
$402
$33,016 613,677 - - $33,016
613,677
kWh
-
-
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,880
Cost:
$314
- - $5,880 735 -
-
kWh
$5,880
735
MMBtu
05: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$22,989
Cost:
-
$22,989 427,000 - - $22,989
427,000
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$143,188
Cost:
$1,766
$137,308 2,551,892 $5,880 735 $137,308
2,551,892
kWh
$5,880
735
MMBtu
TOTAL IMPLEMENTED Savings:
$143,188
Cost:
$1,766
$137,308 2,551,892 $5,880 735 $137,308
2,551,892
kWh
$5,880
735
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas