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IAC Assessment: UA0051
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IAC Assessment: UA0051
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IAC Center University of Alabama
Assessment Year 2010
Principal Product Cement
NAICS 327310 - Cement Manufacturing
SIC 3241 - Cement, Hydraulic
Sales <$500,000
# of Employees 25
Plant Area (Sq.Ft.) 500,000
Annual Production 1,500,000 Tons
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $8,500,000 11,700,000 kWh $0.73
TOTAL ENERGY COSTS $8,500,000
RECOMMENDED SAVINGS* $106,398 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,444
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,487
Cost:
$1,000
$9,487 135,528 $9,487
135,528
kWh
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$29,840
Cost:
$10,000
$29,840 426,250 $29,840
426,250
kWh
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,427
Cost:
$4,500
$3,427 48,960 $3,427
48,960
kWh
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,331
Cost:
$640
$7,331 104,474 $7,331
104,474
kWh
05: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$8,177
Cost:
$5,219
$8,177 116,813 $8,177
116,813
kWh
06: 2.4313 PROVIDE PROPER MAINTENANCE OF MOTOR DRIVEN EQUIPMENT Savings:
$48,136
Cost:
$21,075
$48,136 687,660 $48,136
687,660
kWh
TOTAL RECOMMENDED Savings:
$106,398
Cost:
$42,434
$106,398 1,519,685 $106,398
1,519,685
kWh
TOTAL IMPLEMENTED Savings:
$41,444
Cost:
$19,719
$41,444 592,023 $41,444
592,023
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage