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IAC Assessment: UA0059
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IAC Assessment: UA0059
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IAC Center University of Alabama
Assessment Year 2011
Principal Product automotive parts
NAICS 336330 - Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 204
Plant Area (Sq.Ft.) 148,500
Annual Production 8,200,000 Units
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $409,954 7,795,454 kWh $0.05
Electricity Demand $220,892 14,850 kW-months/year $14.87
TOTAL ENERGY COSTS $630,846
RECOMMENDED SAVINGS* $102,389 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,841
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,193
Cost:
$640
$2,211 41,913 $982 66 $2,211
41,913
kWh
$982
66
kW-months/year
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,648
Cost:
$2,500
$6,051 114,709 $2,597 174 $6,051
114,709
kWh
$2,597
174
kW-months/year
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$68,973
Cost:
$399,000
$44,573 841,000 $24,400 1,640 $44,573
841,000
kWh
$24,400
1,640
kW-months/year
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$5,673
Cost:
$29,278
$3,143 59,300 $2,530 170 $3,143
59,300
kWh
$2,530
170
kW-months/year
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$10,002
Cost:
$14,840
$2,057 39,000 $7,945 534 $2,057
39,000
kWh
$7,945
534
kW-months/year
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,017
Cost:
$2,280
$2,017 38,234 - - $2,017
38,234
kWh
-
-
kW-months/year
07: 2.7122 DISCONNECT BALLASTS Savings:
$3,883
Cost:
$2,310
$3,883 52,519 - - $3,883
52,519
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$102,389
Cost:
$450,848
$63,935 1,186,675 $38,454 2,584 $63,935
1,186,675
kWh
$38,454
2,584
kW-months/year
TOTAL IMPLEMENTED Savings:
$11,841
Cost:
$3,140
$8,262 156,622 $3,579 240 $8,262
156,622
kWh
$3,579
240
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand