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IAC Assessment: UA0061
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IAC Assessment: UA0061
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IAC Center University of Alabama
Assessment Year 2011
Principal Product automobiles
NAICS 336112 - Light Truck and Utility Vehicle Manufacturing
SIC 3711 - Motor Vehicles And Car Bodies
Sales >$500,000,000
# of Employees 4,000
Plant Area (Sq.Ft.) 3,500,000
Annual Production 225,000 Pieces
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $13,920,000 200,000,000 kWh $0.07
Natural Gas $900,000 100,000 MMBtu $9.00
TOTAL ENERGY COSTS $14,820,000
RECOMMENDED SAVINGS* $1,149,286 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $223,288
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$223,288
Cost:
$22,500
$223,288 3,208,162 - - $223,288
3,208,162
kWh
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$224,396
Cost:
$387,720
$224,396 3,224,084 - - $224,396
3,224,084
kWh
-
-
MMBtu
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$27,256
Cost:
$85,000
$48,776 700,800 $(-21,520) (-2,391) $48,776
700,800
kWh
$(-21,520)
(-2,391)
MMBtu
04: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$98,700
Cost:
$112,800
- - $98,700 10,960 -
-
kWh
$98,700
10,960
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$164,422
Cost:
$19,809
$164,422 2,362,389 - - $164,422
2,362,389
kWh
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$411,224
Cost:
$71,550
$411,224 5,908,389 - - $411,224
5,908,389
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$1,149,286
Cost:
$699,379
$1,072,106 15,403,824 $77,180 8,569 $1,072,106
15,403,824
kWh
$77,180
8,569
MMBtu
TOTAL IMPLEMENTED Savings:
$223,288
Cost:
$22,500
$223,288 3,208,162 - - $223,288
3,208,162
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas