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IAC Assessment: UA0064
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IAC Assessment: UA0064
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IAC Center University of Alabama
Assessment Year 2011
Principal Product Coil and Steel Plate
NAICS 331110 - Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3312 - Blast Furnaces And Steel Mills
Sales >$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 600,000
Annual Production 1,200,000 Tons
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $14,400,000 240,000,000 kWh $0.06
TOTAL ENERGY COSTS $14,400,000
RECOMMENDED SAVINGS* $146,443 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,344
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$35,684
Cost:
$5,000
$35,684 594,733 $35,684
594,733
kWh
02: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$52,970
Cost:
$54,000
$52,970 882,841 $52,970
882,841
kWh
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,660
Cost:
$800
$5,660 94,331 $5,660
94,331
kWh
04: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$52,129
Cost:
$12,420
$52,129 868,819 $52,129
868,819
kWh
TOTAL RECOMMENDED Savings:
$146,443
Cost:
$72,220
$146,443 2,440,724 $146,443
2,440,724
kWh
TOTAL IMPLEMENTED Savings:
$41,344
Cost:
$5,800
$41,344 689,064 $41,344
689,064
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage