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IAC Assessment: UA0074
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IAC Assessment: UA0074
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IAC Center University of Alabama
Assessment Year 2012
Principal Product Trailers
NAICS 336212 - Truck Trailer Manufacturing
SIC 3715 - Truck Trailers
Sales $5,000,000-$10,000,000
# of Employees 98
Plant Area (Sq.Ft.) 130,000
Annual Production 1,275 Pieces
Production Hrs. Annual 2,288
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $102,650 1,513,600 kWh $0.07
Electricity Demand $76,516 7,124 kW-months/year $10.74
Electricity Fees $10,281 - $ -
Natural Gas $69,783 6,187 MMBtu $11.28
TOTAL ENERGY COSTS $259,230
RECOMMENDED SAVINGS* $22,235 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,301
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,718
Cost:
$480
$2,795 41,214 $1,698 158 $225 - - - $2,795
41,214
kWh
$1,698
158
kW-months/year
$225
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,736
Cost:
$2,500
$1,543 22,746 $110 10 $83 - - - $1,543
22,746
kWh
$110
10
kW-months/year
$83
-
$
-
-
MMBtu
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,094
Cost:
$1,680
$2,394 35,301 $(-400) (-37) $100 - - - $2,394
35,301
kWh
$(-400)
(-37)
kW-months/year
$100
-
$
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,815
Cost:
$539
- - - - $70 - $1,745 161 -
-
kWh
-
-
kW-months/year
$70
-
$
$1,745
161
MMBtu
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,712
Cost:
$4,728
- - - - $181 - $4,531 418 -
-
kWh
-
-
kW-months/year
$181
-
$
$4,531
418
MMBtu
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$5,313
Cost:
$2,040
$5,060 74,614 - - $253 - - - $5,060
74,614
kWh
-
-
kW-months/year
$253
-
$
-
-
MMBtu
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,847
Cost:
$2
$1,759 25,937 - - $88 - - - $1,759
25,937
kWh
-
-
kW-months/year
$88
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$22,235
Cost:
$11,969
$13,551 199,812 $1,408 131 $1,000 - $6,276 579 $13,551
199,812
kWh
$1,408
131
kW-months/year
$1,000
-
$
$6,276
579
MMBtu
TOTAL IMPLEMENTED Savings:
$8,301
Cost:
$2,982
$6,097 89,897 $1,808 168 $396 - - - $6,097
89,897
kWh
$1,808
168
kW-months/year
$396
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas