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IAC Assessment: UA0079
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IAC Assessment: UA0079
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IAC Center University of Alabama
Assessment Year 2012
Principal Product Pumps and motors
NAICS 333911 - Pump and Pumping Equipment Manufacturing
SIC 3561 - Pumps And Pumping Equipment
Sales $100,000,000-$500,000,000
# of Employees 550
Plant Area (Sq.Ft.) 263,000
Annual Production 50,000 Pieces
Production Hrs. Annual 8,760
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $619,949 14,519,736 kWh $0.04
Electricity Demand $121,301 32,769 kW-months/year $3.70
Electricity Fees $187,100 - $ -
Natural Gas $59,212 7,640 MMBtu $7.75
TOTAL ENERGY COSTS $1,004,237
RECOMMENDED SAVINGS* $72,847 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,231
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ %
01: 2.7273 INSTALL DESICCANT HUMIDITY CONTROL SYSTEM Savings:
$57,749
Cost:
$240,000
$41,055 961,465 - - $8,273 - $(-71,579) (-9,236) $80,000 - $41,055
961,465
kWh
-
-
kW-months/year
$8,273
-
$
$(-71,579)
(-9,236)
MMBtu
$80,000
-
%
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,836
Cost:
$1,500
- - - - $101 - $6,735 869 - - -
-
kWh
-
-
kW-months/year
$101
-
$
$6,735
869
MMBtu
-
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,031
Cost:
$6,195
$3,743 87,666 $444 120 $844 - - - - - $3,743
87,666
kWh
$444
120
kW-months/year
$844
-
$
-
-
MMBtu
-
-
%
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,119
Cost:
$480
$2,267 53,097 $329 89 $523 - - - - - $2,267
53,097
kWh
$329
89
kW-months/year
$523
-
$
-
-
MMBtu
-
-
%
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$112
Cost:
$106
$83 1,939 $10 3 $19 - - - - - $83
1,939
kWh
$10
3
kW-months/year
$19
-
$
-
-
MMBtu
-
-
%
TOTAL RECOMMENDED Savings:
$72,847
Cost:
$248,281
$47,148 1,104,167 $783 212 $9,760 - $(-64,844) (-8,367) $80,000 - $47,148
1,104,167
kWh
$783
212
kW-months/year
$9,760
-
$
$(-64,844)
(-8,367)
MMBtu
$80,000
-
%
TOTAL IMPLEMENTED Savings:
$3,231
Cost:
$586
$2,350 55,036 $339 92 $542 - - - - - $2,350
55,036
kWh
$339
92
kW-months/year
$542
-
$
-
-
MMBtu
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Increase in Production