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IAC Assessment: UA0080
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IAC Assessment: UA0080
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IAC Center University of Alabama
Assessment Year 2012
Principal Product Plastic Decking
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 96
Plant Area (Sq.Ft.) 100,000
Annual Production 45,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,248,725 17,342,000 kWh $0.07
Electricity Demand $219,034 33,886 kW-months/year $6.46
Electricity Fees $53,018 - $ -
TOTAL ENERGY COSTS $1,520,777
RECOMMENDED SAVINGS* $45,879 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,934
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$18,321
Cost:
$480
$15,847 220,068 $1,837 285 $637 - $15,847
220,068
kWh
$1,837
285
kW-months/year
$637
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,884
Cost:
$6,195
$8,016 111,330 $559 86 $309 - $8,016
111,330
kWh
$559
86
kW-months/year
$309
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$15,904
Cost:
$7,093
$15,350 213,161 - - $554 - $15,350
213,161
kWh
-
-
kW-months/year
$554
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$981
Cost:
$364
$947 13,151 - - $34 - $947
13,151
kWh
-
-
kW-months/year
$34
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,157
Cost:
$1,443
$1,117 15,510 - - $40 - $1,117
15,510
kWh
-
-
kW-months/year
$40
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$632
Cost:
$270
$610 8,469 - - $22 - $610
8,469
kWh
-
-
kW-months/year
$22
-
$
TOTAL RECOMMENDED Savings:
$45,879
Cost:
$15,845
$41,887 581,689 $2,396 371 $1,596 - $41,887
581,689
kWh
$2,396
371
kW-months/year
$1,596
-
$
TOTAL IMPLEMENTED Savings:
$19,934
Cost:
$1,114
$17,404 241,688 $1,837 285 $693 - $17,404
241,688
kWh
$1,837
285
kW-months/year
$693
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees