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IAC Assessment: UA0082
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IAC Assessment: UA0082
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IAC Center University of Alabama
Assessment Year 2012
Principal Product Car Body Stampings
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $100,000,000-$500,000,000
# of Employees 425
Plant Area (Sq.Ft.) 382,000
Annual Production 180,000 Pieces
Production Hrs. Annual 7,848
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $764,754 14,253,740 kWh $0.05
Electricity Demand $153,886 37,851 kW-months/year $4.07
Natural Gas $6,157 478 MMBtu $12.88
TOTAL ENERGY COSTS $961,472
RECOMMENDED SAVINGS* $210,022 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,883
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Electricity Usage Electricity Demand Electricity Fees Water Disposal
$ kWh $ kW-months/year $ $ $ Tgal
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$89,005
Cost:
-
$83,948 1,564,740 - - $5,057 - - - $83,948
1,564,740
kWh
-
-
kW-months/year
$5,057
-
$
-
-
Tgal
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$25,747
Cost:
$24,000
$23,753 442,740 $537 132 $1,457 - - - $23,753
442,740
kWh
$537
132
kW-months/year
$1,457
-
$
-
-
Tgal
03: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$21,616
Cost:
$1,199
$20,392 380,100 - - $1,224 - - - $20,392
380,100
kWh
-
-
kW-months/year
$1,224
-
$
-
-
Tgal
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,439
Cost:
-
$2,301 42,881 - - $138 - - - $2,301
42,881
kWh
-
-
kW-months/year
$138
-
$
-
-
Tgal
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,097
Cost:
$171
- - - - - - $1,097 189,197 -
-
kWh
-
-
kW-months/year
-
-
$
$1,097
189,197
Tgal
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$17,850
Cost:
$26,100
$14,994 279,479 $1,846 453 $1,010 - - - $14,994
279,479
kWh
$1,846
453
kW-months/year
$1,010
-
$
-
-
Tgal
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$19,536
Cost:
$6,566
$17,165 319,950 $1,265 311 $1,106 - - - $17,165
319,950
kWh
$1,265
311
kW-months/year
$1,106
-
$
-
-
Tgal
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,883
Cost:
$7,495
$10,927 203,640 $283 70 $673 - - - $10,927
203,640
kWh
$283
70
kW-months/year
$673
-
$
-
-
Tgal
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,443
Cost:
$21,400
- - $17,399 4,275 $1,044 - - - -
-
kWh
$17,399
4,275
kW-months/year
$1,044
-
$
-
-
Tgal
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,406
Cost:
$116
$2,270 42,302 - - $136 - - - $2,270
42,302
kWh
-
-
kW-months/year
$136
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$210,022
Cost:
$87,047
$175,750 3,275,832 $21,330 5,241 $11,845 - $1,097 189,197 $175,750
3,275,832
kWh
$21,330
5,241
kW-months/year
$11,845
-
$
$1,097
189,197
Tgal
TOTAL IMPLEMENTED Savings:
$11,883
Cost:
$7,495
$10,927 203,640 $283 70 $673 - - - $10,927
203,640
kWh
$283
70
kW-months/year
$673
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Water Disposal Electricity Usage Electricity Demand Electricity Fees Water Disposal