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IAC Assessment: UA0091
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IAC Assessment: UA0091
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IAC Center University of Alabama
Assessment Year 2012
Principal Product Engineered Cylinder
NAICS 333995 - Fluid Power Cylinder and Actuator Manufacturing
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 70,000
Annual Production 3,000 Pieces
Production Hrs. Annual 5,616
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $100,769 1,476,000 kWh $0.07
Electricity Demand $39,668 4,699 kW-months/year $8.44
Electricity Fees $5,612 - $ -
Natural Gas $4,323 576 MMBtu $7.51
TOTAL ENERGY COSTS $150,372
RECOMMENDED SAVINGS* $5,820 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,078
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,610
Cost:
$1,600
$1,893 27,721 $621 73 $96 - - - $1,893
27,721
kWh
$621
73
kW-months/year
$96
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$710
Cost:
$1,300
$544 7,967 $140 17 $26 - - - $544
7,967
kWh
$140
17
kW-months/year
$26
-
$
-
-
MMBtu
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,368
Cost:
$546
$2,281 33,407 - - $87 - - - $2,281
33,407
kWh
-
-
kW-months/year
$87
-
$
-
-
MMBtu
04: 2.7314 REDUCE VENTILATION AIR Savings:
$132
Cost:
$210
$55 797 - - $2 - $75 10 $55
797
kWh
-
-
kW-months/year
$2
-
$
$75
10
MMBtu
TOTAL RECOMMENDED Savings:
$5,820
Cost:
$3,656
$4,773 69,892 $761 90 $211 - $75 10 $4,773
69,892
kWh
$761
90
kW-months/year
$211
-
$
$75
10
MMBtu
TOTAL IMPLEMENTED Savings:
$3,078
Cost:
$1,846
$2,825 41,374 $140 17 $113 - - - $2,825
41,374
kWh
$140
17
kW-months/year
$113
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas