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IAC Assessment: UA0101
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IAC Assessment: UA0101
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IAC Center University of Alabama
Assessment Year 2013
Principal Product Hard Surface Floor Coverings
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3996 - Hard Surface Floor Coverings, Nec
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 173,745
Annual Production 114,000 Thousand Feet
Production Hrs. Annual 6,912
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $634,969 16,354,801 kWh $0.04
Electricity Demand $140,593 37,006 kW-months/year $3.80
Electricity Fees $241,345 - $ -
Natural Gas $189,687 65,110 MMBtu $2.91
TOTAL ENERGY COSTS $1,440,888
RECOMMENDED SAVINGS* $71,550 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,445
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$16,195
Cost:
$150
$12,835 330,618 - - $3,360 - - - - - $12,835
330,618
kWh
-
-
kW-months/year
$3,360
-
$
-
-
MMBtu
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,664
Cost:
$7,400
$10,007 257,786 $1,614 425 $3,043 - - - - - $10,007
257,786
kWh
$1,614
425
kW-months/year
$3,043
-
$
-
-
MMBtu
-
-
Tgal
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$5,670
Cost:
$80
$4,494 115,766 - - $1,176 - - - - - $4,494
115,766
kWh
-
-
kW-months/year
$1,176
-
$
-
-
MMBtu
-
-
Tgal
04: 3.4151 MINIMIZE WATER USAGE Savings:
$20,266
Cost:
$8,192
$(-44) (-1,146) $(-9) (-2) $(-14) - - - $20,333 - $(-44)
(-1,146)
kWh
$(-9)
(-2)
kW-months/year
$(-14)
-
$
-
-
MMBtu
$20,333
-
Tgal
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$580
Cost:
$251
$460 11,839 - - $120 - - - - - $460
11,839
kWh
-
-
kW-months/year
$120
-
$
-
-
MMBtu
-
-
Tgal
06: 2.1224 REPLACE BOILER Savings:
$14,175
Cost:
$112,000
- - - - - - $14,175 4,871 - - -
-
kWh
-
-
kW-months/year
-
-
$
$14,175
4,871
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$71,550
Cost:
$128,073
$27,752 714,863 $1,605 423 $7,685 - $14,175 4,871 $20,333 - $27,752
714,863
kWh
$1,605
423
kW-months/year
$7,685
-
$
$14,175
4,871
MMBtu
$20,333
-
Tgal
TOTAL IMPLEMENTED Savings:
$22,445
Cost:
$481
$17,789 458,223 - - $4,656 - - - - - $17,789
458,223
kWh
-
-
kW-months/year
$4,656
-
$
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption