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IAC Assessment: UA0103
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IAC Assessment: UA0103
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IAC Center University of Alabama
Assessment Year 2013
Principal Product Automotive Seats
NAICS 336360 - Motor Vehicle Seating and Interior Trim Manufacturing
SIC 2396 - Automotive And Apparel Trimmings
Sales $10,000,000-$50,000,000
# of Employees 452
Plant Area (Sq.Ft.) 120,500
Annual Production 185,153 Pieces
Production Hrs. Annual 6,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $158,130 2,837,086 kWh $0.06
Electricity Demand $36,768 6,497 kW-months/year $5.66
Electricity Fees $36,823 - $ -
TOTAL ENERGY COSTS $243,221
RECOMMENDED SAVINGS* $40,387 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,756
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$13,561
Cost:
$150
$12,820 229,997 - - $741 - $12,820
229,997
kWh
-
-
kW-months/year
$741
-
$
02: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$11,859
Cost:
$7,926
$11,211 201,125 - - $648 - $11,211
201,125
kWh
-
-
kW-months/year
$648
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,595
Cost:
$1,248
$4,344 77,934 - - $251 - $4,344
77,934
kWh
-
-
kW-months/year
$251
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,052
Cost:
$120
$1,940 34,810 - - $112 - $1,940
34,810
kWh
-
-
kW-months/year
$112
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,143
Cost:
$660
$1,081 19,393 - - $62 - $1,081
19,393
kWh
-
-
kW-months/year
$62
-
$
06: 2.7122 DISCONNECT BALLASTS Savings:
$4,145
Cost:
$2,643
$3,088 55,404 $838 148 $219 - $3,088
55,404
kWh
$838
148
kW-months/year
$219
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,742
Cost:
$800
$1,290 23,145 $360 64 $92 - $1,290
23,145
kWh
$360
64
kW-months/year
$92
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,290
Cost:
$1,800
$1,017 18,253 $204 36 $69 - $1,017
18,253
kWh
$204
36
kW-months/year
$69
-
$
TOTAL RECOMMENDED Savings:
$40,387
Cost:
$15,347
$36,791 660,061 $1,402 248 $2,194 - $36,791
660,061
kWh
$1,402
248
kW-months/year
$2,194
-
$
TOTAL IMPLEMENTED Savings:
$16,756
Cost:
$930
$15,841 284,200 - - $915 - $15,841
284,200
kWh
-
-
kW-months/year
$915
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees