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IAC Assessment: UA0143
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IAC Assessment: UA0143
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IAC Center University of Alabama
Assessment Year 2015
Principal Product Car Door Interior Supplier
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 60,000
Annual Production 3,000,000 Units
Production Hrs. Annual 2,550
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,382 1,339,200 kWh $0.10
Electricity Demand $18,462 3,895 kW-months/year $4.74
Electricity Fees $9,307 - $ -
TOTAL ENERGY COSTS $160,151
RECOMMENDED SAVINGS* $62,043 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,898
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$29,525
Cost:
$16,630
$25,644 259,422 $2,360 498 $1,521 - $25,644
259,422
kWh
$2,360
498
kW-months/year
$1,521
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,099
Cost:
$800
$2,643 26,736 $296 62 $160 - $2,643
26,736
kWh
$296
62
kW-months/year
$160
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$24,022
Cost:
$25,000
$20,818 210,602 $1,967 415 $1,237 - $20,818
210,602
kWh
$1,967
415
kW-months/year
$1,237
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,140
Cost:
$2,140
- - $1,081 228 $59 - -
-
kWh
$1,081
228
kW-months/year
$59
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$458
Cost:
$959
$434 4,390 - - $24 - $434
4,390
kWh
-
-
kW-months/year
$24
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,799
Cost:
$40
$3,603 36,451 - - $196 - $3,603
36,451
kWh
-
-
kW-months/year
$196
-
$
TOTAL RECOMMENDED Savings:
$62,043
Cost:
$45,569
$53,142 537,601 $5,704 1,203 $3,197 - $53,142
537,601
kWh
$5,704
1,203
kW-months/year
$3,197
-
$
TOTAL IMPLEMENTED Savings:
$6,898
Cost:
$840
$6,246 63,187 $296 62 $356 - $6,246
63,187
kWh
$296
62
kW-months/year
$356
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees