IAC Center University of Alabama
Assessment Year 2018
Principal Product Carpet Backing
NAICS 313110 - Fiber, Yarn, and Thread Mills
SIC 2281 - Yarn Spinning Mills
Sales $1,000,000
# of Employees 260
Plant Area (Sq.Ft.) 500,000
Annual Production 28,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) AL
Source Yearly Cost Usage
Electricity Usage $2,542,032 47,075,099
Electricity Demand $404,250 99,000
Electricity Fees $(-62,531) -
Natural Gas $314,552 58,357
TOTAL ENERGY COSTS $3,198,303
RECOMMENDED SAVINGS* $224,910 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* -
#|Description Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW/month $ $ $ MMBtu
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$53,942
Cost:
$257,046
$50,701 938,914 $4,601 1,128 $(-1,360) - - - $50,701
938,914
kWh
$4,601
1,128
kW/month
$(-1,360)
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$22,431
Cost:
$9,390
$21,682 401,511 $1,315 322 $(-566) - - - $21,682
401,511
kWh
$1,315
322
kW/month
$(-566)
-
$
-
-
MMBtu
03: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$65,495
Cost:
$71,371
$67,147 1,243,466 - - $(-1,652) - - - $67,147
1,243,466
kWh
-
-
kW/month
$(-1,652)
-
$
-
-
MMBtu
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$22,999
Cost:
-
$23,579 436,649 - - $(-580) - - - $23,579
436,649
kWh
-
-
kW/month
$(-580)
-
$
-
-
MMBtu
05: 2.1224 REPLACE BOILER Savings:
$41,312
Cost:
$190,000
- - - - - - $41,312 7,665 -
-
kWh
-
-
kW/month
-
-
$
$41,312
7,665
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$380
Cost:
$1,205
$102 1,887 - - $(-3) - $281 52 $102
1,887
kWh
-
-
kW/month
$(-3)
-
$
$281
52
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$18,351
Cost:
$7,494
$17,013 315,038 $1,800 441 $(-462) - - - $17,013
315,038
kWh
$1,800
441
kW/month
$(-462)
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$224,910
Cost:
$536,506
$180,224 3,337,465 $7,716 1,891 $(-4,623) - $41,593 7,717 -
-
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW/month
-
-
$
-
-
MMBtu
$ kWh $ kW/month $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
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