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IAC Assessment: UA0201
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IAC Assessment: UA0201
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IAC Center University of Alabama
Assessment Year 2018
Principal Product Calcium Carbonates
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 600,000
Annual Production 2,865,980,000 Pounds
Production Hrs. Annual 8,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $8,872,378 177,447,553 kWh $0.05
Natural Gas $3,706,030 903,469 MMBtu $4.10
TOTAL ENERGY COSTS $12,578,408
RECOMMENDED SAVINGS* $454,769 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $199,579
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$68,748
Cost:
$22,020
$68,748 1,374,963 - - $68,748
1,374,963
kWh
-
-
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$29,283
Cost:
$1,000
$29,283 585,666 - - $29,283
585,666
kWh
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$219,409
Cost:
$450,000
- - $219,409 53,514 -
-
kWh
$219,409
53,514
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$100,960
Cost:
$47,000
- - $100,960 24,625 -
-
kWh
$100,960
24,625
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$35,781
Cost:
$56,161
- - $35,781 8,727 -
-
kWh
$35,781
8,727
MMBtu
06: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$588
Cost:
$278
- - $588 143 -
-
kWh
$588
143
MMBtu
TOTAL RECOMMENDED Savings:
$454,769
Cost:
$576,459
$98,031 1,960,629 $356,738 87,009 $98,031
1,960,629
kWh
$356,738
87,009
MMBtu
TOTAL IMPLEMENTED Savings:
$199,579
Cost:
$70,298
$98,031 1,960,629 $101,548 24,768 $98,031
1,960,629
kWh
$101,548
24,768
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas