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IAC Assessment: UA0263
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IAC Assessment: UA0263
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IAC Center University of Alabama
Assessment Year 2022
Principal Product Lumber
NAICS 321113 - Sawmills
SIC 2421 - Sawmills And Planing Mills, General
Sales $100,000,000-$500,000,000
# of Employees 140
Plant Area (Sq.Ft.) 1,000,000
Annual Production 180,000 Units
Production Hrs. Annual 6,600
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,091,053 35,474,616 kWh $0.06
Electricity Demand $404,250 76,993 kW-months/year $5.25
Electricity Fees $84,701 - $ -
TOTAL ENERGY COSTS $2,580,004
RECOMMENDED SAVINGS* $651,742 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $142,667
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Water Usage Electricity Usage Electricity Fees Water Usage
$ kWh $ $ $ Tgal
01: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$474,477
Cost:
$2,321,152
$428,211 7,264,206 $14,516 - $31,750 6,495 $428,211
7,264,206
kWh
$14,516
-
$
$31,750
6,495
Tgal
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$75,936
Cost:
$24,406
- - $75,936 - - - -
-
kWh
$75,936
-
$
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$47,564
Cost:
$3,635
$46,004 780,454 $1,560 - - - $46,004
780,454
kWh
$1,560
-
$
-
-
Tgal
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$19,283
Cost:
$500
$18,651 316,408 $632 - - - $18,651
316,408
kWh
$632
-
$
-
-
Tgal
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$15,315
Cost:
$800
- - $15,315 - - - -
-
kWh
$15,315
-
$
-
-
Tgal
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$12,543
Cost:
$6,630
$12,132 205,828 $411 - - - $12,132
205,828
kWh
$411
-
$
-
-
Tgal
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,323
Cost:
$3,005
$3,214 54,533 $109 - - - $3,214
54,533
kWh
$109
-
$
-
-
Tgal
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,182
Cost:
$2,240
$1,143 19,388 $39 - - - $1,143
19,388
kWh
$39
-
$
-
-
Tgal
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,119
Cost:
$5,072
$2,050 34,793 $69 - - - $2,050
34,793
kWh
$69
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$651,742
Cost:
$2,367,440
$511,405 8,675,610 $108,587 - $31,750 6,495 $511,405
8,675,610
kWh
$108,587
-
$
$31,750
6,495
Tgal
TOTAL IMPLEMENTED Savings:
$142,667
Cost:
$44,988
$64,543 1,094,996 $78,124 - - - $64,543
1,094,996
kWh
$78,124
-
$
-
-
Tgal
Savings
Cost
$ kWh $ $ $ Tgal
Electricity Usage Electricity Fees Water Usage Electricity Usage Electricity Fees Water Usage