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IAC Assessment: UA0265
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IAC Assessment: UA0265
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IAC Center University of Alabama
Assessment Year 2022
Principal Product Hamburger Buns
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $10,000,000-$50,000,000
# of Employees 127
Plant Area (Sq.Ft.) 67,000
Annual Production 41,600,000 Pounds
Production Hrs. Annual 7,488
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $417,652 6,917,877 kWh $0.06
Electricity Demand $76,953 12,784 kW-months/year $6.02
Electricity Fees $72,789 - $ -
Natural Gas $346,197 27,813 MMBtu $12.45
TOTAL ENERGY COSTS $913,591
RECOMMENDED SAVINGS* $63,774 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,134
Cost:
$400
$5,424 89,799 $795 132 $915 - - - $5,424
89,799
kWh
$795
132
kW-months/year
$915
-
$
-
-
MMBtu
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,737
Cost:
$23,601
$2,973 49,214 $1,156 192 $608 - - - $2,973
49,214
kWh
$1,156
192
kW-months/year
$608
-
$
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,987
Cost:
$4,205
- - - - $14,987 - - - -
-
kWh
-
-
kW-months/year
$14,987
-
$
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,413
Cost:
$5,533
$2,617 43,336 $358 59 $438 - - - $2,617
43,336
kWh
$358
59
kW-months/year
$438
-
$
-
-
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$33,503
Cost:
$34,984
- - - - - - $33,503 2,691 -
-
kWh
-
-
kW-months/year
-
-
$
$33,503
2,691
MMBtu
TOTAL RECOMMENDED Savings:
$63,774
Cost:
$68,723
$11,014 182,349 $2,309 383 $16,948 - $33,503 2,691 $11,014
182,349
kWh
$2,309
383
kW-months/year
$16,948
-
$
$33,503
2,691
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas