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IAC Assessment: UA0278
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IAC Assessment: UA0278
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IAC Center University of Alabama
Assessment Year 2023
Principal Product Fiberglass Mat
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $50,000,000-$100,000,000
# of Employees 54
Plant Area (Sq.Ft.) 130,000
Annual Production 52,000,000 Units
Production Hrs. Annual 8,400
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,619,652 19,683,315 kWh $0.08
Electricity Demand $444,312 29,621 kW-months/year $15.00
Electricity Fees $(-329,102) - $ -
Natural Gas $1,452,713 259,705 MMBtu $5.59
TOTAL ENERGY COSTS $3,286,302
RECOMMENDED SAVINGS* $173,418 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$83,920
Cost:
$6,036
- - - - - - - - $83,920 5,844 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$83,920
5,844
Tgal
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$61,473
Cost:
$64,976
- - - - - - $61,473 10,997 - - -
-
kWh
-
-
kW-months/year
-
-
$
$61,473
10,997
MMBtu
-
-
Tgal
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$9,308
Cost:
$327
$233 2,829 - - $(-37) - $9,112 1,630 - - $233
2,829
kWh
-
-
kW-months/year
$(-37)
-
$
$9,112
1,630
MMBtu
-
-
Tgal
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,819
Cost:
$1,680
$5,456 66,289 $3,847 256 $(-1,484) - - - - - $5,456
66,289
kWh
$3,847
256
kW-months/year
$(-1,484)
-
$
-
-
MMBtu
-
-
Tgal
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,935
Cost:
$1,000
$5,028 61,090 $1,365 91 $(-458) - - - - - $5,028
61,090
kWh
$1,365
91
kW-months/year
$(-458)
-
$
-
-
MMBtu
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,416
Cost:
$8,163
$2,259 27,452 $615 41 $(-458) - - - - - $2,259
27,452
kWh
$615
41
kW-months/year
$(-458)
-
$
-
-
MMBtu
-
-
Tgal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$777
Cost:
$4,000
$730 8,866 $195 13 $(-148) - - - - - $730
8,866
kWh
$195
13
kW-months/year
$(-148)
-
$
-
-
MMBtu
-
-
Tgal
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,770
Cost:
$1,055
$2,106 25,590 - - $(-336) - - - - - $2,106
25,590
kWh
-
-
kW-months/year
$(-336)
-
$
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$173,418
Cost:
$87,237
$15,812 192,116 $6,022 401 $(-2,921) - $70,585 12,627 $83,920 5,844 $15,812
192,116
kWh
$6,022
401
kW-months/year
$(-2,921)
-
$
$70,585
12,627
MMBtu
$83,920
5,844
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal