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IAC Assessment: UA3015
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IAC Assessment: UA3015
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IAC Center University of Alabama
Assessment Year 2011
Principal Product Castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $100,000,000-$500,000,000
# of Employees 474
Plant Area (Sq.Ft.) 398,111
Annual Production 999 Units
Production Hrs. Annual 2,500
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,129,668 49,116,036 kWh $0.02
Natural Gas $2,016,548 455,100 MMBtu $4.43
TOTAL ENERGY COSTS $3,146,216
RECOMMENDED SAVINGS* $13,958 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,175
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$1,604
Cost:
$3,770
- - $1,604 362 -
-
kWh
$1,604
362
MMBtu
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,000
Cost:
$1,280
- - $3,000 500 -
-
kWh
$3,000
500
MMBtu
03: 2.2524 AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED Savings:
$3,571
Cost:
$2,440
$3,571 158,014 - - $3,571
158,014
kWh
-
-
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,745
Cost:
$8,121
$2,745 121,480 - - $2,745
121,480
kWh
-
-
MMBtu
05: 2.2514 COVER OPEN TANKS Savings:
$3,038
Cost:
$300
$3,038 134,409 - - $3,038
134,409
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$13,958
Cost:
$15,911
$9,354 413,903 $4,604 862 $9,354
413,903
kWh
$4,604
862
MMBtu
TOTAL IMPLEMENTED Savings:
$8,175
Cost:
$7,490
$3,571 158,014 $4,604 862 $3,571
158,014
kWh
$4,604
862
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas