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IAC Assessment: UA3016
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IAC Assessment: UA3016
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IAC Center University of Alabama
Assessment Year 2011
Principal Product door frames
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 106
Plant Area (Sq.Ft.) 34,000
Annual Production 4,500,000 Pieces
Production Hrs. Annual 4,188
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $74,601 842,000 kWh $0.09
Electricity Demand $15,893 2,764 kW-months/year $5.75
Electricity Fees $3,420 - $ -
TOTAL ENERGY COSTS $93,914
RECOMMENDED SAVINGS* $38,366 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,180
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 3.6123 BURN WOOD BY-PRODUCTS FOR HEAT Savings:
$19,294
Cost:
$53,500
$8,594 97,000 $4,400 768 $6,300 - $8,594
97,000
kWh
$4,400
768
kW-months/year
$6,300
-
$
02: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$3,721
Cost:
$3,550
$3,721 42,000 - - - - $3,721
42,000
kWh
-
-
kW-months/year
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,180
Cost:
$1,500
$1,070 12,079 $110 19 - - $1,070
12,079
kWh
$110
19
kW-months/year
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,387
Cost:
$2,291
$7,387 83,380 - - - - $7,387
83,380
kWh
-
-
kW-months/year
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,784
Cost:
$2,000
$5,576 61,930 $1,208 210 - - $5,576
61,930
kWh
$1,208
210
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$38,366
Cost:
$62,841
$26,348 296,389 $5,718 997 $6,300 - $26,348
296,389
kWh
$5,718
997
kW-months/year
$6,300
-
$
TOTAL IMPLEMENTED Savings:
$1,180
Cost:
$1,500
$1,070 12,079 $110 19 - - $1,070
12,079
kWh
$110
19
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes