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IAC Assessment: UA3023
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IAC Assessment: UA3023
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IAC Center University of Alabama
Assessment Year 2012
Principal Product Vehicle Sub-frame
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 650
Plant Area (Sq.Ft.) 493,000
Annual Production 340,000 Pieces
Production Hrs. Annual 7,800
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,257,005 18,231,044 kWh $0.07
Electricity Fees $10,084 - $ -
Natural Gas $12,453 1,076 MMBtu $11.57
TOTAL ENERGY COSTS $1,279,542
RECOMMENDED SAVINGS* $201,093 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,444
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Electricity Usage Electricity Fees
$ kWh $ $
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$90,505
Cost:
$55,107
$87,455 1,268,386 $3,050 - $87,455
1,268,386
kWh
$3,050
-
$
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$27,110
Cost:
$2,162
$26,196 379,928 $914 - $26,196
379,928
kWh
$914
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$9,242
Cost:
$680
$8,931 129,529 $311 - $8,931
129,529
kWh
$311
-
$
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,914
Cost:
$180
$1,849 26,823 $65 - $1,849
26,823
kWh
$65
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$28,652
Cost:
$2,400
$27,687 401,555 $965 - $27,687
401,555
kWh
$965
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$26,924
Cost:
$9,695
$26,017 377,338 $907 - $26,017
377,338
kWh
$907
-
$
07: 2.7122 DISCONNECT BALLASTS Savings:
$6,783
Cost:
$1,013
$6,555 95,073 $228 - $6,555
95,073
kWh
$228
-
$
08: 2.7122 DISCONNECT BALLASTS Savings:
$4,820
Cost:
$810
$4,658 67,552 $162 - $4,658
67,552
kWh
$162
-
$
09: 2.7122 DISCONNECT BALLASTS Savings:
$3,927
Cost:
$810
$3,795 55,042 $132 - $3,795
55,042
kWh
$132
-
$
10: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$1,216
Cost:
$430
$1,175 17,035 $41 - $1,175
17,035
kWh
$41
-
$
TOTAL RECOMMENDED Savings:
$201,093
Cost:
$73,287
$194,318 2,818,261 $6,775 - $194,318
2,818,261
kWh
$6,775
-
$
TOTAL IMPLEMENTED Savings:
$17,444
Cost:
$2,813
$16,857 244,490 $587 - $16,857
244,490
kWh
$587
-
$
Savings
Cost
$ kWh $ $
Electricity Usage Electricity Fees Electricity Usage Electricity Fees