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IAC Assessment: UA3026
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IAC Assessment: UA3026
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IAC Center University of Alabama
Assessment Year 2013
Principal Product Cement
NAICS 327310 - Cement Manufacturing
SIC 3241 - Cement, Hydraulic
Sales $100,000,000-$500,000,000
# of Employees 107
Plant Area (Sq.Ft.) 4,300,000
Annual Production 1,000,000 Tons
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $7,284,777 112,073,496 kWh $0.06
TOTAL ENERGY COSTS $7,284,777
RECOMMENDED SAVINGS* $158,502 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,714
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$65,646
Cost:
$30,000
$65,646 1,009,932 $65,646
1,009,932
kWh
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$29,047
Cost:
$800
$29,047 446,885 $29,047
446,885
kWh
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$21,524
Cost:
$800
$21,524 331,140 $21,524
331,140
kWh
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$20,585
Cost:
$18,890
$20,585 316,680 $20,585
316,680
kWh
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,558
Cost:
$27,390
$16,558 254,730 $16,558
254,730
kWh
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,142
Cost:
$300
$5,142 79,112 $5,142
79,112
kWh
TOTAL RECOMMENDED Savings:
$158,502
Cost:
$78,180
$158,502 2,438,479 $158,502
2,438,479
kWh
TOTAL IMPLEMENTED Savings:
$87,714
Cost:
$47,880
$87,714 1,349,435 $87,714
1,349,435
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage