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IAC Assessment: UC2317
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IAC Assessment: UC2317
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IAC Center University of Connecticut
Assessment Year 2023
Principal Product Extrusion Machines
NAICS 333249 - Other Industrial Machinery Manufacturing
SIC 3559 - Special Industry Machinery, Nec
Sales $100,000,000-$500,000,000
# of Employees 465
Plant Area (Sq.Ft.) 300,000
Annual Production 200,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $441,332 3,639,740 kWh $0.12
Electricity Demand $295,135 10,846 kW-months/year $27.21
Electricity Fees $(-13,362) - $ -
Natural Gas $207,914 18,992 MMBtu $10.95
LPG $20,070 489 MMBtu $41.07
TOTAL ENERGY COSTS $951,089
RECOMMENDED SAVINGS* $472,960 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$90,350
Cost:
$29,189
- - - - - - - - $90,350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$90,350
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$392
Cost:
$75
$300 2,473 $92 3 - - - - - - $300
2,473
kWh
$92
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,123
Cost:
$428
$823 7,081 $300 10 - - - - - - $823
7,081
kWh
$300
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,584
Cost:
$1,300
$1,211 9,991 $372 14 - - - - - - $1,211
9,991
kWh
$372
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$5,240
Cost:
$50
$5,240 43,212 - - - - - - - - $5,240
43,212
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$714
Cost:
$540
- - - - $714 65 - - - - -
-
kWh
-
-
kW-months/year
$714
65
MMBtu
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,763
Cost:
$17,190
$5,938 48,972 $1,825 67 - - - - - - $5,938
48,972
kWh
$1,825
67
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,409
Cost:
$34,609
$(-275) (-2,271) $(-85) (-3) $1,769 162 - - - - $(-275)
(-2,271)
kWh
$(-85)
(-3)
kW-months/year
$1,769
162
MMBtu
-
-
$
-
-
$
09: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$30,659
Cost:
$188,853
$(-380) (-3,132) $(-117) (-4) - - $31,155 - - - $(-380)
(-3,132)
kWh
$(-117)
(-4)
kW-months/year
-
-
MMBtu
$31,155
-
$
-
-
$
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,903
Cost:
$1,468
$852 7,020 - - $6,052 553 - - - - $852
7,020
kWh
-
-
kW-months/year
$6,052
553
MMBtu
-
-
$
-
-
$
11: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$321,413
Cost:
$2,701,940
$321,413 2,649,734 - - - - - - - - $321,413
2,649,734
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$5,411
Cost:
-
- - - - - - - - $5,411 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$5,411
-
$
TOTAL RECOMMENDED Savings:
$472,960
Cost:
$2,975,642
$335,121 2,763,080 $2,389 86 $8,535 780 $31,155 - $95,761 - $335,121
2,763,080
kWh
$2,389
86
kW-months/year
$8,535
780
MMBtu
$31,155
-
$
$95,761
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost