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IAC Assessment: UD0241
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IAC Assessment: UD0241
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IAC Center University of Dayton
Assessment Year 1988
Principal Product SPECIALTY CHEMICALS
NAICS n/a
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 0
Annual Production 12,000,000 Pounds
Production Hrs. Annual 8,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $442,231 9,798,945 kWh $0.05
Natural Gas $695,535 193,582 MMBtu $3.59
TOTAL ENERGY COSTS $1,137,766
RECOMMENDED SAVINGS* $91,222 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,974
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,400
Cost:
$600
$8,400 350,234 - - - - $8,400
350,234
kWh
-
-
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,575
Cost:
$2,000
- - $1,575 563 - - -
-
kWh
$1,575
563
MMBtu
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$9,254
Cost:
$15,000
$9,254 385,698 - - - - $9,254
385,698
kWh
-
-
MMBtu
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$32,901
Cost:
$22,000
- - $32,901 11,750 - - -
-
kWh
$32,901
11,750
MMBtu
-
-
$
05: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$7,000
Cost:
$5,000
- - $7,000 2,500 - - -
-
kWh
$7,000
2,500
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,574
Cost:
$1,000
- - $8,574 3,062 - - -
-
kWh
$8,574
3,062
MMBtu
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,040
Cost:
$15,000
- - $12,040 4,300 - - -
-
kWh
$12,040
4,300
MMBtu
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,546
Cost:
$2,200
- - $1,546 552 - - -
-
kWh
$1,546
552
MMBtu
-
-
$
09: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$9,932
Cost:
$22,000
$11,894 - - - $(-1,962) - $11,894
-
kWh
-
-
MMBtu
$(-1,962)
-
$
TOTAL RECOMMENDED Savings:
$91,222
Cost:
$84,800
$29,548 735,932 $63,636 22,727 $(-1,962) - $29,548
735,932
kWh
$63,636
22,727
MMBtu
$(-1,962)
-
$
TOTAL IMPLEMENTED Savings:
$16,974
Cost:
$1,600
$8,400 350,234 $8,574 3,062 - - $8,400
350,234
kWh
$8,574
3,062
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes