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IAC Assessment: UD0569
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IAC Assessment: UD0569
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IAC Center University of Dayton
Assessment Year 1999
Principal Product sheet metal stampings
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 150,000
Annual Production 1,200,000 Pounds
Production Hrs. Annual 5,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,850 3,559,496 kWh $0.02
Electricity Demand $176,438 12,540 kW-months/year $14.07
Natural Gas $67,635 14,919 MMBtu $4.53
TOTAL ENERGY COSTS $342,615
RECOMMENDED SAVINGS* $177,996 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $72,098
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ $ $ $
01: 3.5131 RECYCLE WHITE WATER Savings:
$90,440
Cost:
-
- - - - - - $90,440 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$90,440
-
$
-
-
$
02: 3.2176 INCREASE USE OF AUTOMATION Savings:
$65,250
Cost:
-
- - - - - - - - $65,250 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$65,250
-
$
03: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$8,400
Cost:
$2,500
- - - - $8,400 - - - - - -
-
kWh
-
-
kW-months/year
$8,400
-
$
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,058
Cost:
$12,380
$2,851 129,543 $4,207 299 - - - - - - $2,851
129,543
kWh
$4,207
299
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,848
Cost:
$632
$2,407 109,320 $4,441 316 - - - - - - $2,407
109,320
kWh
$4,441
316
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$177,996
Cost:
$15,512
$5,258 238,863 $8,648 615 $8,400 - $90,440 - $65,250 - $5,258
238,863
kWh
$8,648
615
kW-months/year
$8,400
-
$
$90,440
-
$
$65,250
-
$
TOTAL IMPLEMENTED Savings:
$72,098
Cost:
$632
$2,407 109,320 $4,441 316 - - - - $65,250 - $2,407
109,320
kWh
$4,441
316
kW-months/year
-
-
$
-
-
$
$65,250
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material