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IAC Assessment: UD0570
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IAC Assessment: UD0570
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IAC Center University of Dayton
Assessment Year 1999
Principal Product machined automotive components and assemblies
NAICS n/a
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 160,000
Annual Production 952,000 Pieces
Production Hrs. Annual 4,131
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $24,545 913,834 kWh $0.03
Electricity Demand $34,106 2,424 kW-months/year $14.07
Natural Gas $12,159 2,514 MMBtu $4.84
TOTAL ENERGY COSTS $74,286
RECOMMENDED SAVINGS* $37,750 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,111
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
01: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$27,963
Cost:
-
- - - - - - $20,493 - - - $6,000 - $1,470 - -
-
kWh
-
-
kW-months/year
-
-
lb
$20,493
-
$
-
-
$
$6,000
-
$
$1,470
-
$
02: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$5,639
Cost:
$8,900
- - - - $2,763 170,000 $(-600) - $3,476 - - - - - -
-
kWh
-
-
kW-months/year
$2,763
170,000
lb
$(-600)
-
$
$3,476
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,148
Cost:
$200
$2,021 74,736 $2,127 151 - - - - - - - - - - $2,021
74,736
kWh
$2,127
151
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$37,750
Cost:
$9,100
$2,021 74,736 $2,127 151 $2,763 170,000 $19,893 - $3,476 - $6,000 - $1,470 - $2,021
74,736
kWh
$2,127
151
kW-months/year
$2,763
170,000
lb
$19,893
-
$
$3,476
-
$
$6,000
-
$
$1,470
-
$
TOTAL IMPLEMENTED Savings:
$32,111
Cost:
$200
$2,021 74,736 $2,127 151 - - $20,493 - - - $6,000 - $1,470 - $2,021
74,736
kWh
$2,127
151
kW-months/year
-
-
lb
$20,493
-
$
-
-
$
$6,000
-
$
$1,470
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product