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IAC Assessment: UD0576
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IAC Assessment: UD0576
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IAC Center University of Dayton
Assessment Year 1999
Principal Product automotive and industrial batteries
NAICS n/a
SIC 3692 - Primary Batteries, Dry And Wet
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 174,000
Annual Production 3,920,600 Pieces
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $380,222 17,861,372 kWh $0.02
Electricity Demand $359,190 34,176 kW-months/year $10.51
Natural Gas $165,384 38,672 MMBtu $4.28
TOTAL ENERGY COSTS $928,034
RECOMMENDED SAVINGS* $559,254 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,784
#|Description Savings
Cost
Status Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ Tgal $ $ $ $ $ $ $ $
01: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$270,000
Cost:
$150,000
- - $270,000 - - - - - - - -
-
Tgal
$270,000
-
$
-
-
$
-
-
$
-
-
$
02: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$269,087
Cost:
$365,000
- - $(-60,000) - $(-153,600) - - - $482,687 - -
-
Tgal
$(-60,000)
-
$
$(-153,600)
-
$
-
-
$
$482,687
-
$
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$10,377
Cost:
$4,700
- - - - $10,377 - - - - - -
-
Tgal
-
-
$
$10,377
-
$
-
-
$
-
-
$
04: 3.1163 USE PLASTIC PALLETS INSTEAD OF WOOD Savings:
$6,058
Cost:
$21,000
- - - - - - $6,058 - - - -
-
Tgal
-
-
$
-
-
$
$6,058
-
$
-
-
$
05: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$2,325
Cost:
$9,165
$2,925 673,247 $(-600) - - - - - - - $2,925
673,247
Tgal
$(-600)
-
$
-
-
$
-
-
$
-
-
$
06: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER Savings:
$1,407
Cost:
$1,000
$1,407 323,906 - - - - - - - - $1,407
323,906
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$559,254
Cost:
$550,865
$4,332 997,153 $209,400 - $(-143,223) - $6,058 - $482,687 - $4,332
997,153
Tgal
$209,400
-
$
$(-143,223)
-
$
$6,058
-
$
$482,687
-
$
TOTAL IMPLEMENTED Savings:
$11,784
Cost:
$5,700
$1,407 323,906 - - $10,377 - - - - - $1,407
323,906
Tgal
-
-
$
$10,377
-
$
-
-
$
-
-
$
Savings
Cost
$ Tgal $ $ $ $ $ $ $ $
Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Primary Product