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IAC Assessment: UD0579
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IAC Assessment: UD0579
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IAC Center University of Dayton
Assessment Year 1999
Principal Product Dispersions, emulsions, color pigments, thermoset resins
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 150,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 5,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $124,859 2,198,710 kWh $0.06
Electricity Demand $99,967 6,660 kW-months/year $15.01
Natural Gas $43,426 9,450 MMBtu $4.60
TOTAL ENERGY COSTS $283,304
RECOMMENDED SAVINGS* $295,158 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,376
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $
01: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$250,000
Cost:
$325,000
- - - - - - $250,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$250,000
-
$
-
-
$
-
-
$
02: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$25,726
Cost:
$7,500
- - - - - - - - $1,163 - $24,563 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
$1,163
-
$
$24,563
-
$
03: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$9,050
Cost:
$8,000
$(-385) (-7,034) $(-1,891) (-126) $11,326 3,699,865 - - - - - - $(-385)
(-7,034)
kWh
$(-1,891)
(-126)
kW-months/year
$11,326
3,699,865
Tgal
-
-
$
-
-
$
-
-
$
04: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$7,690
Cost:
$2,850
$2,915 53,048 $4,775 318 - - - - - - - - $2,915
53,048
kWh
$4,775
318
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,782
Cost:
$2,000
$1,782 32,532 - - - - - - - - - - $1,782
32,532
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$910
Cost:
-
$550 9,965 $360 24 - - - - - - - - $550
9,965
kWh
$360
24
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$295,158
Cost:
$345,350
$4,862 88,511 $3,244 216 $11,326 3,699,865 $250,000 - $1,163 - $24,563 - $4,862
88,511
kWh
$3,244
216
kW-months/year
$11,326
3,699,865
Tgal
$250,000
-
$
$1,163
-
$
$24,563
-
$
TOTAL IMPLEMENTED Savings:
$43,376
Cost:
$18,350
$3,080 55,979 $3,244 216 $11,326 3,699,865 - - $1,163 - $24,563 - $3,080
55,979
kWh
$3,244
216
kW-months/year
$11,326
3,699,865
Tgal
-
-
$
$1,163
-
$
$24,563
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Primary Product