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IAC Assessment: UD0605
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IAC Assessment: UD0605
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IAC Center University of Dayton
Assessment Year 2000
Principal Product Custom injection molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 120
Plant Area (Sq.Ft.) 101,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $155,792 4,834,701 kWh $0.03
Electricity Demand $114,005 14,616 kW-months/year $7.80
LPG $51,278 11,131 MMBtu $4.61
TOTAL ENERGY COSTS $338,792
RECOMMENDED SAVINGS* $34,420 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,340
#|Description Savings
Cost
Status Electricity Usage Other Liquid (non-haz) Personnel Changes Primary Product Electricity Usage Other Liquid (non-haz) Personnel Changes Primary Product
$ kWh $ gal $ $ $ $
01: 4.6230 EMPLOY MODULAR JIGS TO REDUCE PROCESS SET-UP TIME Savings:
$22,080
Cost:
$4,000
- - - - $6,720 - $15,360 - -
-
kWh
-
-
gal
$6,720
-
$
$15,360
-
$
02: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$7,605
Cost:
$4,200
- - $7,605 4,500 - - - - -
-
kWh
$7,605
4,500
gal
-
-
$
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,735
Cost:
-
$4,735 177,022 - - - - - - $4,735
177,022
kWh
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$34,420
Cost:
$8,200
$4,735 177,022 $7,605 4,500 $6,720 - $15,360 - $4,735
177,022
kWh
$7,605
4,500
gal
$6,720
-
$
$15,360
-
$
TOTAL IMPLEMENTED Savings:
$12,340
Cost:
$4,200
$4,735 177,022 $7,605 4,500 - - - - $4,735
177,022
kWh
$7,605
4,500
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ gal $ $ $ $
Electricity Usage Other Liquid (non-haz) Personnel Changes Primary Product Electricity Usage Other Liquid (non-haz) Personnel Changes Primary Product