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IAC Assessment: UD0610
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IAC Assessment: UD0610
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Ball Bearings
NAICS n/a
SIC 3562 - Ball And Roller Bearings
Sales $50,000,000-$100,000,000
# of Employees 419
Plant Area (Sq.Ft.) 160,000
Annual Production 7,000,000 Pounds
Production Hrs. Annual 6,174
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $170,491 10,360,199 kWh $0.02
Electricity Demand $221,954 20,724 kW-months/year $10.71
Natural Gas $177,844 47,186 MMBtu $3.77
TOTAL ENERGY COSTS $570,289
RECOMMENDED SAVINGS* $239,484 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $103,520
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$101,536
Cost:
$402,000
$(-23,464) (-634,232) - - - - - - - - - - $125,000 - $(-23,464)
(-634,232)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$125,000
-
$
02: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$95,666
Cost:
$2,550
- - - - - - $15,333 261,196 - - $80,333 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,333
261,196
gal
-
-
$
$80,333
-
$
-
-
$
03: 4.6210 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$28,005
Cost:
$12,000
- - - - - - - - $28,005 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$28,005
-
$
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,646
Cost:
$1,500
$2,646 147,128 - - - - - - - - - - - - $2,646
147,128
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,232
Cost:
-
$2,890 160,610 $3,342 312 - - - - - - - - - - $2,890
160,610
kWh
$3,342
312
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$2,028
Cost:
-
$537 29,894 $1,491 139 - - - - - - - - - - $537
29,894
kWh
$1,491
139
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,984
Cost:
$6,000
$850 47,186 - - $1,134 307 - - - - - - - - $850
47,186
kWh
-
-
kW-months/year
$1,134
307
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
08: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$1,387
Cost:
$500
- - - - $1,387 368 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,387
368
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$239,484
Cost:
$424,550
$(-16,541) (-249,414) $4,833 451 $2,521 675 $15,333 261,196 $28,005 - $80,333 - $125,000 - $(-16,541)
(-249,414)
kWh
$4,833
451
kW-months/year
$2,521
675
MMBtu
$15,333
261,196
gal
$28,005
-
$
$80,333
-
$
$125,000
-
$
TOTAL IMPLEMENTED Savings:
$103,520
Cost:
$408,000
$(-22,614) (-587,046) - - $1,134 307 - - - - - - $125,000 - $(-22,614)
(-587,046)
kWh
-
-
kW-months/year
$1,134
307
MMBtu
-
-
gal
-
-
$
-
-
$
$125,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Product