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IAC Assessment: UD0625
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IAC Assessment: UD0625
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Custom blow molded plastic parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 85,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $351,785 9,230,400 kWh $0.04
Electricity Demand $175,352 17,448 kW-months/year $10.05
Natural Gas $3,406 380 MMBtu $8.96
TOTAL ENERGY COSTS $540,317
RECOMMENDED SAVINGS* $65,253 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,076
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Electricity Usage Electricity Demand Other Liquid (non-haz)
$ kWh $ kW-months/year $ gal
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$22,708
Cost:
$55,000
$15,870 377,849 $6,838 680 - - $15,870
377,849
kWh
$6,838
680
kW-months/year
-
-
gal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,972
Cost:
$315
$9,716 231,336 $3,256 324 - - $9,716
231,336
kWh
$3,256
324
kW-months/year
-
-
gal
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$10,095
Cost:
$4,500
$7,562 180,050 $2,533 252 - - $7,562
180,050
kWh
$2,533
252
kW-months/year
-
-
gal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,767
Cost:
$13,700
$7,778 185,182 $989 98 - - $7,778
185,182
kWh
$989
98
kW-months/year
-
-
gal
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,466
Cost:
$2,880
$4,048 96,390 $1,418 135 - - $4,048
96,390
kWh
$1,418
135
kW-months/year
-
-
gal
06: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$3,363
Cost:
$100
$2,519 59,976 $844 84 - - $2,519
59,976
kWh
$844
84
kW-months/year
-
-
gal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,047
Cost:
$3,000
$655 15,600 $392 156 - - $655
15,600
kWh
$392
156
kW-months/year
-
-
gal
08: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$835
Cost:
$3,323
- - - - $835 325 -
-
kWh
-
-
kW-months/year
$835
325
gal
TOTAL RECOMMENDED Savings:
$65,253
Cost:
$82,818
$48,148 1,146,383 $16,270 1,729 $835 325 $48,148
1,146,383
kWh
$16,270
1,729
kW-months/year
$835
325
gal
TOTAL IMPLEMENTED Savings:
$52,076
Cost:
$66,018
$37,196 885,625 $14,045 1,391 $835 325 $37,196
885,625
kWh
$14,045
1,391
kW-months/year
$835
325
gal
Savings
Cost
$ kWh $ kW-months/year $ gal
Electricity Usage Electricity Demand Other Liquid (non-haz) Electricity Usage Electricity Demand Other Liquid (non-haz)