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IAC Assessment: UD0628
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IAC Assessment: UD0628
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Blow molded plastic parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 118,500
Annual Production 6,240,000 Pieces
Production Hrs. Annual 5,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $216,691 6,566,400 kWh $0.03
Electricity Demand $108,930 15,048 kW-months/year $7.24
Natural Gas $24,342 2,112 MMBtu $11.53
TOTAL ENERGY COSTS $351,350
RECOMMENDED SAVINGS* $122,715 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,147
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$35,895
Cost:
$7,000
- - - - - - $19,320 218,400 $16,575 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,320
218,400
lb
$16,575
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,711
Cost:
$55,200
$14,307 433,541 $5,404 607 - - - - - - $14,307
433,541
kWh
$5,404
607
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,969
Cost:
$9,000
- - $17,969 2,019 - - - - - - -
-
kWh
$17,969
2,019
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,246
Cost:
$15,500
$10,216 309,857 $5,030 565 - - - - - - $10,216
309,857
kWh
$5,030
565
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$11,223
Cost:
$7,600
$7,464 226,195 $3,759 422 - - - - - - $7,464
226,195
kWh
$3,759
422
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,414
Cost:
$33,000
$6,107 185,069 $2,307 259 - - - - - - $6,107
185,069
kWh
$2,307
259
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$4,858
Cost:
-
- - - - $4,858 2,112 - - - - -
-
kWh
-
-
kW-months/year
$4,858
2,112
MMBtu
-
-
lb
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,827
Cost:
$4,000
- - - - $4,827 419 - - - - -
-
kWh
-
-
kW-months/year
$4,827
419
MMBtu
-
-
lb
-
-
$
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,097
Cost:
$3,200
$2,623 79,488 $1,474 166 - - - - - - $2,623
79,488
kWh
$1,474
166
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$475
Cost:
-
$304 9,216 $171 38 - - - - - - $304
9,216
kWh
$171
38
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$122,715
Cost:
$134,500
$41,021 1,243,366 $36,114 4,076 $9,685 2,531 $19,320 218,400 $16,575 - $41,021
1,243,366
kWh
$36,114
4,076
kW-months/year
$9,685
2,531
MMBtu
$19,320
218,400
lb
$16,575
-
$
TOTAL IMPLEMENTED Savings:
$38,147
Cost:
$19,800
$10,087 305,683 $23,202 2,607 $4,858 2,112 - - - - $10,087
305,683
kWh
$23,202
2,607
kW-months/year
$4,858
2,112
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes