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IAC Assessment: UD0630
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IAC Assessment: UD0630
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Automotive stampings
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $5,000,000-$10,000,000
# of Employees 46
Plant Area (Sq.Ft.) 44,360
Annual Production 70,000,000 Pieces
Production Hrs. Annual 2,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $32,049 1,052,600 kWh $0.03
Electricity Demand $41,877 5,076 kW-months/year $8.25
Natural Gas $16,779 3,781 MMBtu $4.44
TOTAL ENERGY COSTS $95,587
RECOMMENDED SAVINGS* $34,542 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,810
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,607
Cost:
$720
$4,380 146,000 $7,227 876 - - - - - - $4,380
146,000
kWh
$7,227
876
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,232
Cost:
$5,000
- - $11,232 1,512 - - - - - - -
-
kWh
$11,232
1,512
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,449
Cost:
$560
$974 32,475 $2,475 300 - - - - - - $974
32,475
kWh
$2,475
300
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
04: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$3,432
Cost:
$700
- - - - - - - - $3,432 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,432
-
gal
05: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$2,639
Cost:
$500
- - - - - - $2,639 412,951 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,639
412,951
Tgal
-
-
gal
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,272
Cost:
$88
$480 16,000 $792 96 - - - - - - $480
16,000
kWh
$792
96
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$611
Cost:
$1,180
- - - - $611 70 - - - - -
-
kWh
-
-
kW-months/year
$611
70
MMBtu
-
-
Tgal
-
-
gal
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$300
Cost:
-
$300 10,000 - - - - - - - - $300
10,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
TOTAL RECOMMENDED Savings:
$34,542
Cost:
$8,748
$6,134 204,475 $21,726 2,784 $611 70 $2,639 412,951 $3,432 - $6,134
204,475
kWh
$21,726
2,784
kW-months/year
$611
70
MMBtu
$2,639
412,951
Tgal
$3,432
-
gal
TOTAL IMPLEMENTED Savings:
$30,810
Cost:
$8,048
$5,834 194,475 $21,726 2,784 $611 70 $2,639 412,951 - - $5,834
194,475
kWh
$21,726
2,784
kW-months/year
$611
70
MMBtu
$2,639
412,951
Tgal
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz)