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IAC Assessment: UD0672
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IAC Assessment: UD0672
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IAC Center University of Dayton
Assessment Year 2003
Principal Product DC electric motors and injection molded parts
NAICS 335312 - Motor and Generator Manufacturing
SIC 3621 - Motors And Generators
Sales $10,000,000-$50,000,000
# of Employees 97
Plant Area (Sq.Ft.) 45,000
Annual Production 42,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $88,496 2,137,200 kWh $0.04
Electricity Demand $39,503 5,628 kW-months/year $7.02
Natural Gas $33,305 4,467 MMBtu $7.46
TOTAL ENERGY COSTS $165,574
RECOMMENDED SAVINGS* $23,461 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,505
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$7,766
Cost:
-
- - - - $7,766 1,137 - - - - -
-
kWh
-
-
kW-months/year
$7,766
1,137
MMBtu
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,363
Cost:
$14,700
$3,788 88,100 $2,575 358 - - - - - - $3,788
88,100
kWh
$2,575
358
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,100
Cost:
$136
- - - - - - - - $2,100 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,100
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,720
Cost:
-
$1,290 30,000 $430 60 - - - - - - $1,290
30,000
kWh
$430
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,550
Cost:
$143
$1,160 27,000 $390 54 - - - - - - $1,160
27,000
kWh
$390
54
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7122 DISCONNECT BALLASTS Savings:
$963
Cost:
$323
$722 16,800 $241 34 - - - - - - $722
16,800
kWh
$241
34
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$867
Cost:
-
- - - - - - $867 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$867
-
$
-
-
$
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$815
Cost:
$218
$815 19,000 - - - - - - - - $815
19,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$495
Cost:
-
$495 11,500 - - - - - - - - $495
11,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$371
Cost:
$220
$371 8,600 - - - - - - - - $371
8,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$264
Cost:
$640
$144 3,360 $120 34 - - - - - - $144
3,360
kWh
$120
34
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$140
Cost:
-
$97 2,250 $43 6 - - - - - - $97
2,250
kWh
$43
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$47
Cost:
$3
$38 876 $9 1 - - - - - - $38
876
kWh
$9
1
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$23,461
Cost:
$16,383
$8,920 207,486 $3,808 547 $7,766 1,137 $867 - $2,100 - $8,920
207,486
kWh
$3,808
547
kW-months/year
$7,766
1,137
MMBtu
$867
-
$
$2,100
-
$
TOTAL IMPLEMENTED Savings:
$13,505
Cost:
$1,463
$2,879 67,036 $760 123 $7,766 1,137 - - $2,100 - $2,879
67,036
kWh
$760
123
kW-months/year
$7,766
1,137
MMBtu
-
-
$
$2,100
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost