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IAC Assessment: UD0690
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IAC Assessment: UD0690
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IAC Center University of Dayton
Assessment Year 2004
Principal Product Punches and dies
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3569 - General Industrial Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 55,000
Annual Production 143,000 Pieces
Production Hrs. Annual 5,720
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $83,712 87,776 kWh $0.95
Electricity Demand $87,776 6,684 kW-months/year $13.13
Natural Gas $29,754 3,956 MMBtu $7.52
TOTAL ENERGY COSTS $205,223
RECOMMENDED SAVINGS* $52,676 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,109
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7242 CHANGE ZONE REHEAT COILS TO VARIABLE AIR VOLUME BOXES Savings:
$24,929
Cost:
$9,930
$11,536 427,241 - - $13,393 1,781 - - - - $11,536
427,241
kWh
-
-
kW-months/year
$13,393
1,781
MMBtu
-
-
Tgal
-
-
$
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$9,916
Cost:
$9,244
$9,916 367,259 - - - - - - - - $9,916
367,259
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7264 INTERLOCK HEATING AND AIR CONDITIONING SYSTEMS TO PREVENT SIMULTANEOUS OPERATION Savings:
$4,576
Cost:
$7,366
$1,026 38,016 $700 53 $2,850 379 - - - - $1,026
38,016
kWh
$700
53
kW-months/year
$2,850
379
MMBtu
-
-
Tgal
-
-
$
04: 2.5123 REDUCE FLUID FLOW RATES Savings:
$4,171
Cost:
$2,400
$2,039 75,504 $2,132 161 - - - - - - $2,039
75,504
kWh
$2,132
161
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,955
Cost:
$5,625
- - - - $1,955 260 - - - - -
-
kWh
-
-
kW-months/year
$1,955
260
MMBtu
-
-
Tgal
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,580
Cost:
-
$630 23,400 $950 72 - - - - - - $630
23,400
kWh
$950
72
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,533
Cost:
$2,240
$1,533 56,784 - - - - - - - - $1,533
56,784
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,197
Cost:
$86
$338 12,519 $859 65 - - - - - - $338
12,519
kWh
$859
65
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,085
Cost:
$6
$534 19,719 $551 42 - - - - - - $534
19,719
kWh
$551
42
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.4155 STANDARDIZE MOTOR INVENTORY Savings:
$952
Cost:
$340
- - - - - - $952 313 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$952
313
Tgal
-
-
$
11: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$352
Cost:
-
- - - - - - - - $352 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$352
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$430
Cost:
$170
$150 5,720 $280 10 - - - - - - $150
5,720
kWh
$280
10
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$52,676
Cost:
$37,407
$27,702 1,026,162 $5,472 403 $18,198 2,420 $952 313 $352 - $27,702
1,026,162
kWh
$5,472
403
kW-months/year
$18,198
2,420
MMBtu
$952
313
Tgal
$352
-
$
TOTAL IMPLEMENTED Savings:
$11,109
Cost:
$9,936
$3,845 142,640 $4,062 296 $2,850 379 - - $352 - $3,845
142,640
kWh
$4,062
296
kW-months/year
$2,850
379
MMBtu
-
-
Tgal
$352
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes