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IAC Assessment: UD0697
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IAC Assessment: UD0697
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IAC Center University of Dayton
Assessment Year 2004
Principal Product electroplating and metal finishing
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 49
Plant Area (Sq.Ft.) 42,000
Annual Production 120,700 Pieces
Production Hrs. Annual 2,040
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,223 671,880 kWh $0.07
Electricity Demand $6,229 2,856 kW-months/year $2.18
Natural Gas $60,950 6,587 MMBtu $9.25
TOTAL ENERGY COSTS $133,616
RECOMMENDED SAVINGS* $70,930 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,350
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$36,804
Cost:
-
$65,814 851,407 $7,546 1,896 $(-36,556) (-3,953) - - - - $65,814
851,407
kWh
$7,546
1,896
kW-months/year
$(-36,556)
(-3,953)
MMBtu
-
-
Tgal
-
-
$
02: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$11,330
Cost:
-
- - - - - - - - $11,330 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$11,330
-
$
03: 2.2514 COVER OPEN TANKS Savings:
$5,579
Cost:
$3,590
- - - - $5,245 567 $334 35,161 - - -
-
kWh
-
-
kW-months/year
$5,245
567
MMBtu
$334
35,161
Tgal
-
-
$
04: 2.5123 REDUCE FLUID FLOW RATES Savings:
$2,950
Cost:
-
$2,234 30,600 $716 180 - - - - - - $2,234
30,600
kWh
$716
180
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,868
Cost:
$770
- - - - $2,868 310 - - - - -
-
kWh
-
-
kW-months/year
$2,868
310
MMBtu
-
-
Tgal
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,816
Cost:
$10,786
- - - - $2,816 304 - - - - -
-
kWh
-
-
kW-months/year
$2,816
304
MMBtu
-
-
Tgal
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,756
Cost:
$11,325
$2,081 28,506 $675 2,040 - - - - - - $2,081
28,506
kWh
$675
2,040
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,294
Cost:
$100
- - - - $2,294 248 - - - - -
-
kWh
-
-
kW-months/year
$2,294
248
MMBtu
-
-
Tgal
-
-
$
09: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,414
Cost:
$100
- - - - $1,414 153 - - - - -
-
kWh
-
-
kW-months/year
$1,414
153
MMBtu
-
-
Tgal
-
-
$
10: 2.7314 REDUCE VENTILATION AIR Savings:
$804
Cost:
-
- - - - - - - - $804 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$804
-
$
11: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$782
Cost:
-
$23 312 - - $759 82 - - - - $23
312
kWh
-
-
kW-months/year
$759
82
MMBtu
-
-
Tgal
-
-
$
12: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$244
Cost:
-
$244 3,347 - - - - - - - - $244
3,347
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
13: 2.2511 INSULATE BARE EQUIPMENT Savings:
$240
Cost:
$91
- - - - $240 26 - - - - -
-
kWh
-
-
kW-months/year
$240
26
MMBtu
-
-
Tgal
-
-
$
14: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$49
Cost:
-
$37 510 $12 3 - - - - - - $37
510
kWh
$12
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$70,930
Cost:
$26,762
$70,433 914,682 $8,949 4,119 $(-20,920) (-2,263) $334 35,161 $12,134 - $70,433
914,682
kWh
$8,949
4,119
kW-months/year
$(-20,920)
(-2,263)
MMBtu
$334
35,161
Tgal
$12,134
-
$
TOTAL IMPLEMENTED Savings:
$52,350
Cost:
$91
$68,315 885,666 $8,262 2,076 $(-35,557) (-3,845) - - $11,330 - $68,315
885,666
kWh
$8,262
2,076
kW-months/year
$(-35,557)
(-3,845)
MMBtu
-
-
Tgal
$11,330
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes