Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center | University of Dayton |
---|---|
Assessment Year | 2004 |
Principal Product | electroplating and metal finishing |
NAICS | 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
SIC | 3479 - Metal Coating And Allied Services |
Sales | $1,000,000-$5,000,000 |
# of Employees | 49 |
Plant Area (Sq.Ft.) | 42,000 |
Annual Production | 120,700 Pieces |
Production Hrs. Annual | 2,040 |
Location (State) | OH |
Source | Yearly Cost | Usage | Unit | Unit Cost |
---|---|---|---|---|
Electricity Usage | $49,223 | 671,880 | kWh | $0.07 |
Electricity Demand | $6,229 | 2,856 | kW-months/year | $2.18 |
Natural Gas | $60,950 | 6,587 | MMBtu | $9.25 |
TOTAL ENERGY COSTS | $133,616 | |||
RECOMMENDED SAVINGS* | $70,930 | *Non-energy impacts included in savings. See recommendations below |
||
IMPLEMENTED SAVINGS* | $52,350 |
#|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT |
Savings: $36,804 Cost: - |
$65,814 | 851,407 | $7,546 | 1,896 | $(-36,556) | (-3,953) | - | - | - | - |
$65,814 851,407 kWh |
$7,546 1,896 kW-months/year |
$(-36,556) (-3,953) MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
02: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER |
Savings: $11,330 Cost: - |
- | - | - | - | - | - | - | - | $11,330 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$11,330 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
03: 2.2514 COVER OPEN TANKS |
Savings: $5,579 Cost: $3,590 |
- | - | - | - | $5,245 | 567 | $334 | 35,161 | - | - |
- - kWh |
- - kW-months/year |
$5,245 567 MMBtu |
$334 35,161 Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
04: 2.5123 REDUCE FLUID FLOW RATES |
Savings: $2,950 Cost: - |
$2,234 | 30,600 | $716 | 180 | - | - | - | - | - | - |
$2,234 30,600 kWh |
$716 180 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS |
Savings: $2,868 Cost: $770 |
- | - | - | - | $2,868 | 310 | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,868 310 MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $2,816 Cost: $10,786 |
- | - | - | - | $2,816 | 304 | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,816 304 MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
07: 2.7134 USE PHOTOCELL CONTROLS |
Savings: $2,756 Cost: $11,325 |
$2,081 | 28,506 | $675 | 2,040 | - | - | - | - | - | - |
$2,081 28,506 kWh |
$675 2,040 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $2,294 Cost: $100 |
- | - | - | - | $2,294 | 248 | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,294 248 MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
09: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION |
Savings: $1,414 Cost: $100 |
- | - | - | - | $1,414 | 153 | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,414 153 MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
10: 2.7314 REDUCE VENTILATION AIR |
Savings: $804 Cost: - |
- | - | - | - | - | - | - | - | $804 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$804 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
11: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION |
Savings: $782 Cost: - |
$23 | 312 | - | - | $759 | 82 | - | - | - | - |
$23 312 kWh |
- - kW-months/year |
$759 82 MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
12: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION |
Savings: $244 Cost: - |
$244 | 3,347 | - | - | - | - | - | - | - | - |
$244 3,347 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
13: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $240 Cost: $91 |
- | - | - | - | $240 | 26 | - | - | - | - |
- - kWh |
- - kW-months/year |
$240 26 MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
14: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN |
Savings: $49 Cost: - |
$37 | 510 | $12 | 3 | - | - | - | - | - | - |
$37 510 kWh |
$12 3 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
TOTAL RECOMMENDED |
Savings: $70,930 Cost: $26,762 |
$70,433 | 914,682 | $8,949 | 4,119 | $(-20,920) | (-2,263) | $334 | 35,161 | $12,134 | - | $70,433 914,682 kWh |
$8,949 4,119 kW-months/year |
$(-20,920) (-2,263) MMBtu |
$334 35,161 Tgal |
$12,134 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
TOTAL IMPLEMENTED |
Savings: $52,350 Cost: $91 |
$68,315 | 885,666 | $8,262 | 2,076 | $(-35,557) | (-3,845) | - | - | $11,330 | - | $68,315 885,666 kWh |
$8,262 2,076 kW-months/year |
$(-35,557) (-3,845) MMBtu |
- - Tgal |
$11,330 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Administrative Changes |