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IAC Assessment: UD0704
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IAC Assessment: UD0704
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IAC Center University of Dayton
Assessment Year 2004
Principal Product Color Concentrates
NAICS 325130 - Synthetic Dye and Pigment Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 21
Plant Area (Sq.Ft.) 36,470
Annual Production 4,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,386 1,131,183 kWh $0.06
Natural Gas $38,304 6,591 MMBtu $5.81
TOTAL ENERGY COSTS $111,448
RECOMMENDED SAVINGS* $16,596 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,609
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$10,368
Cost:
-
$233 5,414 $95 2 $10,040 1,728 - - $233
5,414
kWh
$95
2
kW-months/year
$10,040
1,728
MMBtu
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,335
Cost:
$6,000
- - - - - - $3,335 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,335
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$846
Cost:
$900
$654 15,200 $192 4 - - - - $654
15,200
kWh
$192
4
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$668
Cost:
$700
$516 12,000 $152 3 - - - - $516
12,000
kWh
$152
3
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$652
Cost:
$300
$563 13,104 $78 2 - - $11 - $563
13,104
kWh
$78
2
kW-months/year
-
-
MMBtu
$11
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$504
Cost:
-
$504 11,715 - - - - - - $504
11,715
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$223
Cost:
$500
$172 4,000 $51 1 - - - - $172
4,000
kWh
$51
1
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$16,596
Cost:
$8,400
$2,642 61,433 $568 12 $10,040 1,728 $3,346 - $2,642
61,433
kWh
$568
12
kW-months/year
$10,040
1,728
MMBtu
$3,346
-
$
TOTAL IMPLEMENTED Savings:
$12,609
Cost:
$2,100
$2,079 48,329 $490 10 $10,040 1,728 - - $2,079
48,329
kWh
$490
10
kW-months/year
$10,040
1,728
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost