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IAC Assessment: UD0722
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IAC Assessment: UD0722
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Flat Roll Steel Coil, Sheet
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3444 - Sheet Metalwork
Sales $100,000,000-$500,000,000
# of Employees 180
Plant Area (Sq.Ft.) 300,000
Annual Production 453,864,011 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $188,546 2,992,960 kWh $0.06
Electricity Demand $84,128 7,092 kW-months/year $11.86
Natural Gas $55,719 6,656 MMBtu $8.37
TOTAL ENERGY COSTS $335,206
RECOMMENDED SAVINGS* $131,948 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,948
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Other Gas Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$113,700
Cost:
$454,800
- - - - $33,700 2,574 - - $80,000 - -
-
kWh
-
-
kW-months/year
$33,700
2,574
MMBtu
-
-
lb
$80,000
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,570
Cost:
$21,200
$6,570 146,000 - - - - - - - - $6,570
146,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,334
Cost:
$192
$2,349 52,200 $1,985 104 - - - - - - $2,349
52,200
kWh
$1,985
104
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,776
Cost:
$1,448
$1,088 24,184 $1,688 89 - - - - - - $1,088
24,184
kWh
$1,688
89
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,734
Cost:
$9,650
$1,206 26,800 $1,528 80 - - - - - - $1,206
26,800
kWh
$1,528
80
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$1,730
Cost:
-
- - - - - - $1,730 49,400 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,730
49,400
lb
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$104
Cost:
$102
$104 2,320 - - - - - - - - $104
2,320
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$131,948
Cost:
$487,392
$11,317 251,504 $5,201 273 $33,700 2,574 $1,730 49,400 $80,000 - $11,317
251,504
kWh
$5,201
273
kW-months/year
$33,700
2,574
MMBtu
$1,730
49,400
lb
$80,000
-
$
TOTAL IMPLEMENTED Savings:
$9,948
Cost:
$11,392
$4,747 105,504 $5,201 273 - - - - - - $4,747
105,504
kWh
$5,201
273
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Other Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Other Gas Solid Waste (non-haz) Primary Product