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IAC Assessment: UD0738
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IAC Assessment: UD0738
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IAC Center University of Dayton
Assessment Year 2006
Principal Product CNC Machining of Various Materials
NAICS 333514 - Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 28,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 7,344
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,744 3,113,440 kWh $0.02
Electricity Demand $57,946 369 kW-months/year $157.04
Natural Gas $16,797 1,564 MMBtu $10.74
TOTAL ENERGY COSTS $139,487
RECOMMENDED SAVINGS* $143,176 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $110,444
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$91,800
Cost:
$6,000
- - - - - - - - $91,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$91,800
-
$
02: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$28,944
Cost:
$2,000
- - - - - - $28,944 2,525 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$28,944
2,525
gal
-
-
$
03: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$8,313
Cost:
-
- - - - $8,313 774 - - - - -
-
kWh
-
-
kW-months/year
$8,313
774
MMBtu
-
-
gal
-
-
$
04: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$7,084
Cost:
-
- - - - $7,084 660 - - - - -
-
kWh
-
-
kW-months/year
$7,084
660
MMBtu
-
-
gal
-
-
$
05: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$1,819
Cost:
-
$1,090 40,120 $729 5 - - - - - - $1,090
40,120
kWh
$729
5
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,479
Cost:
$1,700
- - $1,479 31,524 - - - - - - -
-
kWh
$1,479
31,524
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,348
Cost:
$500
$357 13,319 $859 5 $132 10 - - - - $357
13,319
kWh
$859
5
kW-months/year
$132
10
MMBtu
-
-
gal
-
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$859
Cost:
-
$859 31,824 - - - - - - - - $859
31,824
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
09: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$658
Cost:
$500
- - $658 13,539 - - - - - - -
-
kWh
$658
13,539
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$401
Cost:
-
$222 8,225 $179 1 - - - - - - $222
8,225
kWh
$179
1
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
11: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$382
Cost:
$459
$28 477 - - $354 33 - - - - $28
477
kWh
-
-
kW-months/year
$354
33
MMBtu
-
-
gal
-
-
$
12: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$89
Cost:
$400
- - - - $89 8 - - - - -
-
kWh
-
-
kW-months/year
$89
8
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$143,176
Cost:
$11,559
$2,556 93,965 $3,904 45,074 $15,972 1,485 $28,944 2,525 $91,800 - $2,556
93,965
kWh
$3,904
45,074
kW-months/year
$15,972
1,485
MMBtu
$28,944
2,525
gal
$91,800
-
$
TOTAL IMPLEMENTED Savings:
$110,444
Cost:
$7,459
$1,244 45,620 $1,517 13,544 $15,883 1,477 - - $91,800 - $1,244
45,620
kWh
$1,517
13,544
kW-months/year
$15,883
1,477
MMBtu
-
-
gal
$91,800
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes