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IAC Assessment: UD0746
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IAC Assessment: UD0746
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IAC Center University of Dayton
Assessment Year 2006
Principal Product Iron and Steel Castings
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $5,000,000-$10,000,000
# of Employees 93
Plant Area (Sq.Ft.) 120,000
Annual Production 3,600,000 Pounds
Production Hrs. Annual 4,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $340,457 5,203,036 kWh $0.07
Natural Gas $245,576 24,924 MMBtu $9.85
TOTAL ENERGY COSTS $586,033
RECOMMENDED SAVINGS* $75,459 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,094
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$26,993
Cost:
$2,000
$26,993 457,500 - - - - $26,993
457,500
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$20,324
Cost:
$10,000
$16,048 272,000 $4,276 816 - - $16,048
272,000
kWh
$4,276
816
kW-months/year
-
-
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$19,239
Cost:
$7,105
- - - - $19,239 1,838 -
-
kWh
-
-
kW-months/year
$19,239
1,838
MMBtu
04: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$6,408
Cost:
-
- - - - $6,408 612 -
-
kWh
-
-
kW-months/year
$6,408
612
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,123
Cost:
$1,530
$1,683 28,533 $440 84 - - $1,683
28,533
kWh
$440
84
kW-months/year
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$372
Cost:
$212
$372 6,300 - - - - $372
6,300
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$75,459
Cost:
$20,847
$45,096 764,333 $4,716 900 $25,647 2,450 $45,096
764,333
kWh
$4,716
900
kW-months/year
$25,647
2,450
MMBtu
TOTAL IMPLEMENTED Savings:
$48,094
Cost:
$18,635
$17,731 300,533 $4,716 900 $25,647 2,450 $17,731
300,533
kWh
$4,716
900
kW-months/year
$25,647
2,450
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas